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2718  High-temperature thermally activated primary batteries

         Table 27.1  Characteristics of thermal batteries available from
         Eagle Picher
         EAO-6266: 101.6 mm diameter five-cell stacks   5'   IC
         Voltage         27 3z  3V
         Life            at 71"C, 221 s                                          -----
                         at 24"C, 366 s                   ' I,---,-      ---  _---     -.
                         at -54"C,  317 s                                                 \
         Load            33 A nominal                                      Amps x 100       \
         Size             121  mm diameter x  193.7mm long
         Weight          5.2kg
         Watt hours      89.1 = 17.2Whkg                 0   30  60  90120150180210240270300330360
         EAP-6230: 101.6 mm diameter five-cell stacks, DEB type         Time (s)
         Voltage         28.5 f 3.5V                 Figure 27.10  Performance of an Eagle Picher EAP-6273 thermal
         Life            at 38T, 24min               battery under 0.024 L2 load (Courtesy of  Eagle Picher)
                         at 5"C, 16min
         Load            4.3 A nominal
         Size             122 mm diameter x  104 mm long   To  a  large  extent  calcium  anode  thermal  batteries
         Weight          2.86kg                      are being displaced by  ones using lithium rich alloys
         Watt hours      48.3 = 16.9 W ldkg          as  discussed  below.  Lithium  types  avoid  unwanted
         EAP-6251: 76 mm diameter parallel stacks    side  reactions  which  characterize  the  calcium  types
         Voltage         27 f 3V                     which have electrochemical efficiencies down to 20%
         Life             at 71"C, 110s              of  theoretical values.
                          at 24T, 200 s                A comparison of some of the important characteris-
                          at -40"C,  140s            tics of  the calcium-calcium  chromate and LAN-FeS2
         Load            23 A nominal                systems is given in Table 27.2.
         Size            94mm diameter x  145 mm long   Table 27.3  summarizes  the  characteristics  of  the
         Weight           3 kg
         Watt hours       31 = 10.4Whkg              main types of  thermal battery.
         EAT-6261: 76 mm diameter, parallel stacks
         Voltage          1-33 * 5.5 v               27.2  Lithium anode thermal batteries
                          -33  * 5.5 v
         Life             at 71"C, 170s              Since lithium metal is molten  at thermal battery dis-
                          at 24"C, 200s              charge  temperatures,  it  is  retained  on  high  surface
                          at -56"C,  135s            area  metals  by  immersion  of  the  metal  matrix  in
         Load             4.2 A each section         molten  lithium  to  form  anodes.  Often  this  structure
         Size             89 mm diameter x  117 mm long   is  contained  within  a  metal  cup  to  prevent  leakage
         Weight           1.9kg                      during cell operation. Another method is the fabrica-
         Watt hours       20 = 8.1 Whkg              tion  of  lithium alloy  anodes,  such as  lithium-boron,
                          (138.6 x  2 sections)      lithium-aluminium  and  lithium- silicon,  which  are
         EAP-6273                                    solid at battery discharge temperatures and thus offer
         Voltage          12 * 3V                    the  possibility  of  simpler construction. However, the
         Life             at 24"C, 350s
         Load             500 A nominal              lithium alloys are more  difficult to fabricate than the
         Size             177.8 mm diameter x 406 mm long   metal matrix anodes and do not achieve this same peak
         Weight           20.4  kg                   current  density.  Most  of  the  lithium  anode batteries
         Watt hours       583.3 = 38.6 Wh/kg         currently use the lithium chloride-potassium  chloride
                                                     electrolyte and an iron disulphide (FeS2) cathode.
                                                       The  lithium-iron  disulphide  electrochemistry  is
                                                     more straightforward than that of the calcium chromate
         pipe is  cut to length and welded to two copper bars.   cell. The overall reaction is:
         Connections are made to allow water to flow through
         the pipe. A  1OOOA current shunt is bolted into series   First step: 2Li + FeS2 + Li2S + FeS   (27.3)
         with  one  copper  bar  to  provide  current  monitoring   Second step: 2Li + FeS = LizS + FeS   (27.4)
         capabilities.
           The  performance  of  the  EAP-6273  is  shown  in   Nominal  voltages  are  1.6V  for  the  first  step  and
         Figure 27.10.  Essentially  the  battery  performs  as  a   1.2V  for  the  second  step.  Lithium-iron  disulphide
         12 V battery delivering 550 A. Additional current could   batteries  are  usually  only  discharged  to  the  end  of
         be drawn on if necessary, as would be required for an   the  first  step,  i.e.  at  1.6V, giving  a  specific energy
         electric motor starter. However, the power developed   density  of  640 W fig-'  compared  to  250 W h/Kg-'
         would be capable of starting any 12 V vehicle requiring   for the  lead  acid  battery  and  120OWh/Kg-'  for  the
         up to 800A of peak current loads.           lithium-sulphur  dioxide battery.
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