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Polycondensation Polymers                                                    121

                 4.9   POLYBENZIMIDAZOLES AND RELATED POLYMERS

                 Many heterocyclic polymers have been produced in an attempt to develop high–temperature-
                 resistant polymers for aerospace applications. Among these are the polybenzimidazoles (PBIs)
                 which are prepared from aromatic tetramines and esters of dicarboxylic acids, here terephthalic
                                                                                         o
                 acid (Equation 4.68). In standardized procedures, the reactants are heated to below 300 C form-
                 ing soluble prepolymer, which is converted to the final insoluble polymer by further heating.


                                                 O   R 1
                                             O        O           NH                  NH
                 H 2 N                 NH 2
                                           +
                                                      O  R 1   R    N              N     R  (4.68)
                      H 2 N       NH 2
                       Tetraaminobiphenyl   Dicarboxylic acid ester   Polybenzimidazole

                    Polybenzimidazole fiber has an extremely high melting point and does not ignite. General

                 properties appear in Table 4.8. They were initially made under the supervision of Carl Shipp
                 “Speed” Marvel before 1983 as part of an overall project for the U.S. Air Force to create  aerospace
                 material. Celanese first produced PBI fibers in 1983 from reaction between tetra-aminobiphenyl


                 and diphenyl isophthalate, Equation 4.69. The resulting structure is analogous to that shown in
                 Equation 4.68.




                         NH 2
                               NH 2
                                    O     O
                                                    R
                                                                N
                               +                                                     H
                                                O               N                    N
                                                                H
                                                                                          R  (4.69)
                                             O                                       N
                 HN
                  2
                         NH 2

                  3,3’,4,4’-Biphenyltetramine   Diphenyl isophthalate         PBI






                    PBI fibers are employed in the production of fi refighter coats and suits, high-temperature gloves,
                 welders’ gloves, astronaut space suites, and race driver suits.
                    Polymers, such as PBI, have a weak link in them since a single covalent bond connects the
                 phenyl rings. This weakness is overcome by the synthesis of ladder polymers, such as polyqui-
                 noxaline (4.70), polyquinoxalines (4.71), and polydithiones (4.72) that have two covalent bonds
                 throughout the chain. Thus, the integrity of the polymer is maintained even if one bond is
                 broken.











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