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April
                        Sales forecasting      Production and Supply Chain Management Information Systems
                                                                March
                                                Jan.
                                                         Feb.
                                                                                  May
                                                                                          June
                    Previous year (cases)       5734    5823     5884    6134     6587    6735
                    Promotion sales (cases)                                        300     300
                    Previous year base (cases)  5734    5823     5884    6134     6287    6435
                    Growth:       3.0%           172     175      177     184      189     193              85
                    Base projection (cases)     5906    5998     6061    6318     6476    6628
                    Promotion (cases)                                                      500
                    Sales forecast (cases)      5906    5998     6061    6318     6476    7128
                   Source Line: Course Technology/Cengage Learning.
                   FIGURE 4-3  Fitter’s sales forecast for January through June

                       The sales data in Figure 4-3 are for shipping cases, which contain 12 display boxes
                   with 24 bars each, for a total of 288 bars. Note in Figure 4-3 that the forecast starts with
                   the previous year’s sales levels, to reflect Fitter’s seasonal sales fluctuations (sales are
                   higher in the summer when more people are active). Also note that there was a special
                   marketing promotion last year. The estimated impact of this promotion was an increase in
                   sales of 300 cases for May and June. To get accurate base figures for last year’s sales, this
                   promotional increase must be subtracted from the previous year’s sales numbers.
                       Fitter’s Marketing and Sales Department anticipates a 3 percent growth in sales over
                   last year, based on current trends and on research reported in trade publications. In
                   addition, Fitter will be launching a special marketing promotion at the end of May to
                   increase sales at the beginning of the summer season. As shown in Figure 4-3, Fitter
                   marketing experts think the promotion will result in a sales increase of 500 cases for June.

                   Exercise 4.2
                   Following the format of the spreadsheet in Figure 4-3, develop a spreadsheet to forecast
                   Fitter’s sales for July through December. Calculate the base projection using the previous
                   year’s values (shown in Figure 4-4), and factor in the 3 percent estimated growth rate.
                   Assume that the special marketing promotion last year resulted in an increase in sales of
                   200 cases for July, and that a special marketing promotion this year will result in an
                   increase in sales for July of 400 cases.


                       Sales volume      July      Aug.     Sept.    Oct.      Nov.     Dec.
                    Previous year        6702      6327     6215     6007      5954     5813
                   Source Line: Course Technology/Cengage Learning.

                   FIGURE 4-4  Fitter’s sales for last year, July through December


                   Sales and Operations Planning
                   Sales and operations planning (SOP) is the next step in the production planning process.
                   The input to this step is the sales forecast provided by Marketing and Sales. The output is
                   a production plan designed to balance demand with production capacity. The production
                   plan becomes the input to the next step, demand management. The goal is to develop a
                   production plan that meets demand without exceeding capacity and that maintains


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