Page 417 - Design for Six Sigma for Service (Six SIGMA Operational Methods)
P. 417

State street
            assembly
         90/60/30 day
          forecasts
              order
             Daily
                 Daily order  20  20  20  1x  daily  20  20  Shipping Weld + assy.  L  Staging  R  Takt = 58.6 sec.  Uptime = 100% Elim. waste  Time = 165 sec.  Production  = 4.5 days  lead time  2 days  Value- 165 sec.  = 166 sec.  added  time
         Production  control      Tote           C/O = φ  2 shifts  Total work
        6-week  forecast  Coil                  Weld  changeover  Welder  uptime  1 day  The Future State Value Stream Map

                               Batch

            Daily  order   Coil       Stamping  Changeover  EPE = 1 shift  C/O < 10 min.  1 sec.



           Michigan  Steel Co.  Daily  (milk run)  Coils  (at the press)  1.5 days  Figure 10.25











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