Page 178 - Electromechanical Devices and Components Illustrated Sourcebook
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140 Electromechanical Devices & Components Illustrated Sourcebook

        Magnetic Arc Suppression                                                                Heat

        Smaller applications, such as motor contactors, will often
        incorporate magnetic arc suppression. In this arrangement the
        arc is exposed to a perpendicular magnetic field, as shown in                             Opened
                                                                                                (Tripped)
        Figure 8-16. As the arc forms, the magnetic field forces it into  Open Contacts
        a long, curved path and the arc extinguishes.
                                                                      Axle Housing           Induction Coil (Heater)
                                                                            Axle
                                                                   Serrated Wheel                Solder Head
                                                               Reset Button
                                    Arc
                                                                                                   Motor Terminals
                            Contacts                                                               Housing Mount
                                                                                                 Switch Terminals
                     Terminals
                                                                     Ratchet Rack
                                                                       Closed Contacts
                                                                             Trip Spring         Closed
         Magnetic Blowout Coil
                                                                                                (Operate)
                                                               Figure 8-18 Inductive Heating Motor Protection Assembly
            Magnet Frame

                                             Magnetic Field   that we will discuss is the inductive heater. Each pole of a
         Figure 8-16 Magnetic Arc Suppression                 commercial motor starter is equipped with a thermal kick-out
                                                              mechanism, as shown in Figure 8-18. The heart of the system
                                                              is the inductive heater, which is matched to the operating volt-
                                                              age and horsepower of the motor. The heater is connected in
        Arc Dividers                                          series with the motor and in conjunction with the core, mim-
                                                              icking the basic heat profile of the motor.  The heater is
        An arc divider is a series of nonconductive plates that are  installed in close proximity to an axle mounted within a hous-
        arranged in close proximity to the formation area of the arc,  ing (the core). The head of the axle and housing are joined
        as shown in Figure 8-17. As the arc forms, the heat forces it  with a low-temperature solder joint. The opposite end of the
        to rise and it enters the plate array. Once the arc has entered  axle has a serrated wheel. A ratcheted rack engages the wheel
        the array, the path is broken.                        and is designed to close and hold the contact set. The oppo-
                                                              site end of the ratchet rack has a reset button. Under normal
                                                              conditions the inductive heater produces very little heat in the
                                                              core and the motor circuit operates without incident. Under
                                                              overload conditions the heater induces enough heat to melt the
                                          Plates              solder joint, allowing the axle and serrated wheel to freely
           Arc
                                                              rotate. At this point, the trip spring forces the ratchet rack back
                                                              and the contacts open. The contacts are wired in series to the
                                                              contactor coil and when open, the contactor opens. Figure 8-19
                                                              shows a schematic representation of a motor starter and
                                                 Contacts
                                                              Figure 8-20 shows a typical commercial motor starter.
                                                                 The second type of motor protection is the thermal heater.
                                                              Like the inductive unit, each pole of the motor starter is
                                                              equipped with a thermal kick-out mechanism, as shown in




           Figure 8-17 Arc Divider                                                            Overload Protection
                                                                             Contactor
                                                                                                Induction Coils
                                                                                                (Heaters)
                                                                 220/480 VAC
        Motor Heaters                                            Three-Phase
                                                                                                  Switch
                                                                                     C
        Protecting induction motors generally requires a special                                           M
        type of system based on a heating profile as well as current.          Coil    Jumper             Motor
                                                                                               Reset Button
        The motor should be connected through a set of standard    Control Signal
        fuses and a motor starter. There are two basic types of heaters  Figure 8-19 Schematic for a Motor Starter with Inductive
        used on motor starters, inductive and thermal. The first type  Heaters
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