Page 175 - Elements of Chemical Reaction Engineering 3rd Edition
P. 175

Sec. 4.3   Tubular Reactors                                    1 47

                                 click on “Dow Chemical USA’ and scroll the Reactivity Data, we  would find
                                 that ethylene glycol will ignite in air at 413°C.


                                 4.3 Tubular Reactors

                                 Gas-phase reactions are carried out primarily in tubular reactors where the flow
                                 is generally turbulent. By assuming that there is no dispersion and there are no
                                 radial gradients in either temperature, velocity, or concentration, we can model
                                 the flow in the reactor as plug-flow. Laminar reactors are discussed in Chapter
                                 13 artd  dispersion  effects  in  Chapter  14. The differential  form  of  the  dlesign
                                 equation
                        PFR mole
                                                                dX -
                          balance                           FA0 - - -rA
                                                                dW
                                 must  be  used  when  there  is a  pressure  drop in  the  reactor  or heat  exchange
                                 between the PFR and the surroundings. In the absence of pressure drop or heat
                                 exchange the integral form of the plug JEow design equation is used,
                       PFR design
                         equation


                                 Substituting the rate  law for the special case of  a second-order reaction  gives
                                 us

                                                                       dX
                         Rate law


                                  For  constant-temperature  and  constant-pressure  gas-phase  reactions,  the  con-
                                  centration is expressed as a function of conversion:
                      Stoichiometry
                        (gas-phase)


                                  and then substituted into the design equation:

                         Combine


                                  The entering  concentration  CAO can be taken  outside the integral sign since it
                                  is not a function  of conversion. Since the reaction  is carried out isothermally,
                                  the  specific  reaction  rate  constant,  k,  can  also be  taken  outside  the  integral
                                  sign.
                   For an isothermal
                       reaction, k  ir
                          constant
                                  From the integral equations in Appendix A. 1,  we find that
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