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466                       Steady-State Nonisothermal Reactor Design   Chap. 8
                                         1050 I                            1

                                                                             0.3


               Adiabatic                 1000                                0.2
              endothermic           T (OK)                                       X
          reaction in a PFR
                                          950                                0.1

                                         900
                                                0.5   1   1.5   2   2.5   3   3.5  4
                                                          v (m3)
                                                      Figure E8-7.1

                           Note that for this adiabatic endothermic reaction, the reaction virtually dies out after
                           2.5  m3, owing  to  the  large  drop  in  temperature,  and  very  little  conversion  is
         Death of  a reaction   achieved beyond this point. One way  to increase the conversion would be to add a
                           diluent such as N,  , which could supply the sensible heat for this endothermic reac-
                           tion. However, if too much diluent is added, the concentration and rate will be quite
                           low. On the other hand, if  too little diluent is added, the temperature will drop and
                           virtually extinguish the reaction. How much diluent to add is left as an exercise (see
                           Problem P8-2).
                               A bank of  1000 1-in. schedule 40 tubes 2.28 m in length corresponds to  1.27
                           m3 and gives 20% conversion. Ketene is unstable and tends to explode, which is a
                           good reason to keep the conversion low.  However, the pipe material and schedule
                           size  should  be  checked  to  learn  if  they  are  suitable  for  these  temperatures  and
                          pressures.

                           CASE 11.  OPERATION OF A PFR WITH HEAT EXCHANGE
                           See Figdre E8-7.2.





                                                                            X=?
                                                                            T=?
                                            Figure E8-7.2  PFR with heat exchange.

                             1. The mole balance:

                                                                                    (E8-7.2)


                               Using (2) the rate law (E8-7.3) and (3) stoichiometry (E8-7.4) for the adia-
                               batic case discussed previously, we (4) combine to obtain the reaction rate as

                                                                                    (E8-7.5)
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