Page 117 - Estimators Piping Man Hour Manual
P. 117

100   Section Two-FIELD  FABRICATION

                  45° WELDED NOZZLES—KEINFORCED

                                Labor for Cutting and Welding
                                   Carbon Steel Material


                                 NET MAN HOURS EACH
            Standard  Extra
              Pipe  Heavy Pipe               SCHEDULE  NUMBERS
      Size  &OD Sizes &OD Sizes
      Ins.  3/8" Thick 1/2"  Thick 20  30  40  60    80   100   120   140  160
                              __
      1-1/2   6.8      7.1                6.8  --    7.1   --         ..   10.2
                                    —                           —
      2       6.9      7.7                6.9  --    7.7   --              13.3
      2-1/2   7.8      9.3    ._    _.    7.8        9.3        —     ..   14.6
      3       8.7      10.5   __          8.7       10.5        --    --   16.1
      3-1/2   10.0     11.6         „    10.0  ..   11.6
                                                           —
      4       11.2     13.5         --   11.2  _.   13.5        --    ._   20.2
                              —                            —
      5       13.1     15.8   —          13.1  --   15.8        ..         25.0
                                    —                      —          —
      6       13.8     17.1              13.8       17.1              _-   31.4
      8       15.8     21.6  15.8  15.8  15.8  18.1  21.6  26.4  32.8  39.8  44.5
      10      17.3     21.7   17.3  17.3  17.3  21.7  26.0  32.1  1 44. 5  48.9  53.2
      12      19.2     24.3   19.2  19.2  20.5  27.1  35.4  45.7  51.7  60.8  70.9
      MOD     21.0     27.6  21.0  21.0  23.4  32.6  45.9  52.6  62.2  70.5  81,2
      16  OD  23.7     30.2  23.7  23.7  30.2  40.1  52.9  65.7  82.6  84.8  93.8
      18 OD   25.5     31.6  25.5  29.4  37.4  50.2  59.5  79.7  82.9  87.5  117.4
      20 OD   28.2     35.6  28.2  35.6  43.4  62.9  71.3  85.5  98.9  113.4  131.9
      24  OD  29.5     38.4  29.5  38.7  51.1  71.2  76.8  97.1  114.8  132.7  154.1

      Pipe  Thickness: Wall  thickness  of  the  pipe  used for  the nozzle determines  the  man hours that
         will apply.  For nozzles  of double extra  strong pipe thickness,  use schedule  160 man hours.

      Reinforcement:  Man hours  given above includes  the labor requirements for  reinforcement  pro-
         duced by building up the nozzle weld, or  by  the use  of reinforcing rings or  saddles as may
         be  specified.
      Preheating: If  specified  or  required  by codes, add for  this operation.  See man hours  for  pre-
         heating.  The size and wall thickness  of the header  (not the size of the nozzles)  determines
         the preheating man hours.
      Stress  Relieving: Stress  relieving  of  welds in carbon steel material is  required  by the A. S. A.
         code for pressure piping, where  the  wall  thickness  is  3/4"  or greater.  The size and wall
         thickness  of the header  determines  the man hours  to be used for stress relieving*  All pipe
         sizes  shown  below the ruled  line are  3/4"  or greater  in wall thickness  and must be stress
         relieved.  Where stress  relieving  is  required  an  extra  charge  should  be made.  See man
         hours for stress  relieving.

      For General  Notes  on  welding,  see page 92.
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