Page 302 - Subyek Teknik Mesin - Forsthoffers Best Practice Handbook for Rotating Machinery by William E Forsthoffer
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Steam Turbine Best Practices   Be st Practice 5.6
              effectiveness of hydrodynamic bearings. Among the methods
              available are:
              - Copper backed Babbitt or ‘Trimetal’ e to aid in heat removal
              - Back pad cooling e used on tilt pad bearings to remove heat
              - Direct cooling e directing cool oil to maximum load points
                A typical straight sleeve hydrodynamic journal bearing is
              shown in Figure 5.6.3.
                Straight sleeve bearings are used for low shaft speeds (less
              than 5,000 rpm) or for older turbo-compressor designs. Fre-
              quently, they are modified to incorporate a pressure dam, in the
              direction of rotation. This pressure dam must be positioned in
              the top half of the bearing to increase the load vector (see
              Figure 5.6.2). This ensures that the tangential force vector will
              be small relative to the load vector, thus preventing shaft in-
              stability. It should be noted that incorrect assembly of the
              pressure dam in the lower half of the bearing will render this



                                                                   Fig 5.6.5   Tilting pad journal bearing assembly (Courtesy of Kingsbury,
                                                                   Inc.)


                                                                   type of bearing unstable. When shaft speed is high, other al-
                                                                   ternatives to prevent rotor instabilities are noted in Figure 5.6.4.
                                                                     Shown are examples of anti-whirl bearings. The most
                                                                   common types of these bearings are the three and four lobe
                                                                   design. Elliptical and offset bearing designs do prevent in-
                                                                   stabilities but tend to increase shaft vibration if the load vector
                                                                   passes through the major axis of the bearing. These types of
                                                                   bearings may have to be rotated in the bearing brackets to
                                                                   prevent this occurrence.
                                                                     The most common hydrodynamic bearing for higher
                                                                   speed applications is the tilt pad journal bearing shown in
                                                                   Figure 5.6.5.
                                                                     A tilting pad bearing offers the advantage of increased contact
              Fig 5.6.3   Straight sleeve bearing liner (Courtesy of Elliott Co.)
                                                                   area, since the individual pads conform to the shaft orbit. In
                                                                   addition, this type is also a highly effective anti-whirl bearing
                                                                   since the spaces between the pads prevent oil whirl. Most end
                                                                   users specify tilt pad radial and thrust bearings for turbo-
                                                                   compressor applications.
                                                                     Figure 5.6.6 shows the mechanical frictional losses and oil
                                                                   flow requirements for a tilt pad journal bearing as a function of
                                                                   shaft speed.
                                                                     Note that the basis for horsepower loss and oil flow is an oil
                                                                   temperature rise of 30 F. This is the normal design 6T for all

                                                                   hydrodynamic bearings. Also given in this figure is the data
                                                                   necessary to calculate bearing pressure at the load point. As an
                                                                   exercise calculate the following for this bearing:

                                                                   - Projected Area

                                                                            ¼ 5"   2"
                                                                    A PROJECTED
                                                                            ¼ 10 square inches


                                                                   - Pressure

                                                                            ¼ 3479 lb force O 10 square inches
              Fig 5.6.4   Prevention of rotor instabilities                 ¼ 347.9 psi on the oil film at load point

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