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5      Screening








            Screening is the retention of particles either by a grid or  A means to size a screen is in term of its ‘‘capacity,’’ i.e., the
            longitudinal bars with openings smaller than the particles  limit of the mass of material fed per unit time per unit area of the
            to be removed. Screens have a wide variety of forms and  screen. Capacities may be expressed in kilograms of overflow
            range from microscreens, with openings as small as 1 mm, to  material per hour per square meter. Screens must be rated by data
            trash racks. The design of screens is an art that may involve  from operation with the particulate matter of interest. Examples
            selection of materials, structural calculations, mechanical  of numerical values for capacities are 0.045–0.18 metric
                                                                      2                                2
            appurtenances, hydraulics, cleaning, conveyance of screening  tons=h=m =mm mesh size (0.05 and 0.2 tons=h=ft =mm mesh
                                                                                                            2
            wastes, disposal of screenings, and provision for maintenance.  size) for grizzlies and 0.18–0.73 metric tons=h=m =mm
                                                                                        2
            Usually, the design is done by equipment manufacturers who  mesh size (0.2 and 0.8 tons=h=ft =mm mesh size) for vibrating
            provide a ‘‘package,’’ i.e., a screening ‘‘subsystem’’ that has a  screens. Whether the capacity of a screen is exceeded or not
            ‘‘fit’’ within the treatment train. The role of the designer is  depends upon the rate of feed to the unit.
            to select the appropriate screening equipment from a manu-  Regarding names, a ‘‘grizzly’’ is a grid of parallel metal
            facturer. A knowledge of screens is necessary in order to do  bars set at an incline and is stationary. A gyrating screen has a
            this properly, i.e., work with the manufacturer’s representative  significant amplitude and a low frequency. A vibrating screen
            and other technical personnel who may in some cases be from  has a much higher frequency, e.g., 1800–3000 vibrations per
            the manufacturer’s headquarters.                   minute, and much smaller amplitude than a gyrating screen.
              While screening is an essential part of almost any treatment  Usual vibrating screen installations are woven or mesh screen,
            train, it is not, as a rule, an area that sparks enthusiasm.  inclined at a small angle to the horizontal.
            The success of a screen is not only in terms of its effectiveness
            in removing intended particles but in the support functions.  5.2 TYPES OF SCREENS
            The latter include cleaning of the screen; appurtenances for
            collection and removal of solids; having materials that are  For any screening task a variety of configurations exist.
            durable, strong, and noncorrosive; and providing a system  One type, for example, is the traveling screen consisting of
            that can be maintained easily. All of this is a part of screening  wire mesh panels attached to a belt system that operates in a
            technology that continues to be developed by proprietary  vertical path. The flow of water passes through the screen and
            companies. Consequently, the lore of screening technology  debris is retained on the upstream side, which is removed by
            is found primarily in the catalogs of manufacturers and is  a jet of water after the panel rises on the belt to the air portion of
            associated with some of the experienced personnel.  its travel. Other configurations include bar screens, drum
                                                               screens, disk screens, and microscreens (Pankratz, 1988).
                                                                  Purposes are also varied. Bar screens in wastewater treat-
                                                               ment or coarse screens in drinking-water treatment are used
            5.1 THEORY OF SCREENING
                                                               to protect equipment such as pumps. Trash racks in intakes
            Screening is a method of separating particles according to size  for drinking-water treatment or industrial cooling water are
            alone. The objective of the screen is to accept a ‘‘feed’’ contain-  designed to keep out debris that could clog pipes and pumps,
            ing a mixture of particles of various sizes and separate it into two  cause nuisances, and interfere with treatment. Other screens are
            fractions, an ‘‘underflow’’ that is passed through the screen and  designed to exclude fish and crustaceans. At the other end of
            an ‘‘overflow’’ that is rejected by the screen. An ideal screen  the screen spectrum are microscreens, which actually provide a
            would sharply separate the feed mixture in such a way that the  form of treatment in that the intent is to remove small particles,
            smallest particle in the overflow would be just larger than the  such as algae and biological flocs.
            largest particle in the underflow. Such anideal separationdefines
            a cut diameter, d c , which marks the point of separation between
                                                               5.2.1 BAR SCREENS
            fractions (McCabe and Smith, 1956, 1967, 1976, 1993).
              The probability of passage of a particle through a screen  Bar Screens are found in the ‘‘headworks’’ of every waste-
            depends upon the fraction of the openings relative to the gross  water treatment plant and are made of steel bars with openings
            surface area, on the ratio of the diameter of the particle to the  perhaps 10–30 mm (0.4–1.2 in.). The purpose of a bar screen
            width of an opening in the screen, and on the number of  is to protect equipment vis-à-vis treatment (albeit treatment
            contacts per unit of flow between the particle and screen  must occur). The bar screen should exclude large objects and
            surface, and on the shear force caused by the fluid velocity  rags which could clog intake pipes, flow measuring devices,
            relative to a resisting particle.                  fine screens, or pumps. The openings of the bar screen should


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