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Cake Filtration                                                                                  439



            TABLE 14.3
                                                        a
            Tank-Septum Data for Dry Cake Discharge (Durco Catalog, 2009)
               Septum Area         Tank Dia.                   Leaf Spacing b      Tank Volume         Weight
                                                   Leaves
                                                                                   3
              2
                         2
            (m )       (ft )     (mm)     (in)      (#)       (mm)      (in)     (m )     (gal)     (kg)     (lb)
            4.35        46.8      914      36        6        102        4       0.79      210      1021     2250
            5.79        62.4      914      36        8         75        3       0.79      210      1066     2350
            7.24        78.0      914      36       10        102        4       1.05      278      1134     2500
            9.42       101.4      914      36       13         76        3       1.05      278      1202     2650
            11.14      120       1219      48        8        102        4       1.74      461      1860     4100
            15.33      165       1219      48       11         76        3       1.74      461      1942     4280
            18.11      195       1219      48       13        102        4       2.21      584      1987     4380
            20.90      225       1219      48       15         76        3       2.21      584      2064     4550
            28.20      303.6     1524      60       12        102        4       3.44      909      2130     4645
            32.90      354.2     1524      60       14         76        3       3.44      909      2155     4750
            37.60      404.8     1524      60       16        102        4       4.16     1100      2220     4895
            47.00      506       1524      60       20         76        3       4.16     1100      2291     5050
            56.93      612.8     1829      72       16        102        4       5.68     1500      2405     5300
            78.27      842.6     1829      72       22         76        3       5.87     1550      2643     5825
            92.50      995.8     1829      72       26         76        3       6.43     1700      2813     6200
            120.97    1302.2     1829      72       34         76        3       7.95     2100      3176     7000
            a
             Durco Filters by Ascension Industries, North Tonawanda, NY, 2009.
            b
              Spacing is distance center-to-center between leaves. The cake thickness is assumed to be 38–95 mm leaf spacing.



            14.3.1.2  System Components                           Q(septum tank) is the flow of water septum assembly in a
                                                                                      3
            Those components of a diatomite filtration system that   given filter housing (m =s)
            make it work as a technology include the filter housing,  t(tank) is the time duration for volume of slurry in body-
            septum assembly, tanks for pre-coat and body feed, metering  feed tank to last (s)
            pumps, flow meters, pressure gages, pipes, valves, control
            system software, etc.                              Calculation of tank size, V(tank) BF , depends upon the magni-
                                                               tudes of the variables in Equation 14.9. Generally, operation
            14.3.1.2.1  Tanks for Pre-Coat and DE Body Feed    will be served best if t(tank)   48; since C(body feed) and
                                                               Q(septum tank) are established prior to this stage of design,
            The volume sizing for both pre-coat tank and the body-feed
                                                               then Mass DE BF , that is, the mass charge to the tank, is
            tank is V(tank)   C(slurry) ¼ Mass DE. The pre-coat tank is
                                                               directly proportional to t(tank).
            sized merely to circulate a given mass charge at the highest
                                                                  The slurry concentration is not so low that the tank volume
            concentration that can be circulated while maintaining a uni-
                                                               is excessive, nor so high that the slurry is difficult to maintain
            form suspension of DE. The body-feed tank is sized based on
                                                               as a uniform suspension. Some examples of tank concentra-
            both the concentration of the slurry that is feasible and a
                                                               tions are provided in Table 14.4, with data and calculated
            desired duration for the tank to provide a body feed, which
                                                               concentrations given in tabular form.
            depends upon C(body feed) to the filters. The relation is, as a
                                                                  As seen, the pre-coat slurry concentrations are about an
            mathematical expression,
                                                               order of magnitude higher than the body-feed slurry concen-
                                                                                               3
                                                               trations, that is, about 120–240 kg=m for the former and
                V(tank) BF   C(slurry) BF ¼ Mass DE BF                   3
                                                               10–24 kg=m for the latter. In each case, the slurries should
                  ¼ C(body feed)   Q(septum tank)   t(tank)  (14:9)  be agitated to maintain them in suspension; mixers with
                                                               rotational speed 40–60 rpm are recommended as high-speed
            where                                              mixers may degrade the media particles (McIndoe et al.,
                                                   3
              V(tank) BF is the volume of body-feed tank (m )  1988, p. 21).
              C(slurry) BF is the concentration of diatomite slurry in
                                  3
                body-feed tank (kg=m )                         14.3.1.2.2  Pipes
              Mass DE BF is the mass charge of diatomite to body-feed  The main concern in the sizing of slurry pipes is to avoid the
                tank (kg)                                      settling of DE due to low velocity. On the other hand, if
              C(body feed) is the concentration of body feed to septum  velocities are too high, solids may accumulate and compact
                             3
                assembly (kg=m )                               around bends with consequent clogging (Bell, 1962, p. 1250).
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