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Biological Reactors                                                                              727



            Reactors. Several kinds of reactors include complete-mix,  is also ‘‘complete-mix,’’ since its shape is closer to square,
            plug-flow, extended aeration, aerated lagoon, batch, sequen-  whereas a ‘‘plug-flow’’ reactor is long and narrow in shape.
            cing-batch, etc. The analysis of complete-mix and plug-flow  The operator controls the process by maintaining a desired
            is a basis for understanding variations.           cell concentration, X, in the reactor, which is done by con-
                                                               trolling the R, the return flow, and W, the flow of waste
              1. Complete-mix reactor. A turbine aeration systems is  sludge.
                 ‘‘completely mixed’’ because of the high rate of pump-
                 ing by the aerator. The assumption of a complete-mix  23.2.2.2.1  Substrate Balance
                 reactor is that the entering fluid is instantly mixed  The substrate materials balance for the reactor and cell separ-
                 throughout the reactor, i.e., the reactor is homoge-  ator in Figure 23.2 is
                 neous. The substrate concentration, S, in the reactor

                 effluent is the same within all parts of the reactor  dS                          dS
                                                                                                        V  (23:3)
                 volume. The mass balance analysis for a ‘‘complete-  dt  o   V ¼ QS o   (Q   W)S   WS    dt  r
                 mix’’ reactor is developed first, i.e., prior to the ‘‘plug-
                 flow’’ reactor model, since it is simpler mathematically.  where
              2. Plug-flow reactor. For a plug-flow activated-sludge  [dS=dt] o is the observed rate of change of substrate con-
                 reactor, such as for a diffused aeration system, the  centration in the reactor (mg BOD=L=day)
                 volume is not homogeneous, since the substrate con-  V is the volume of reactor (L)
                 centration, S, declines along its length. Therefore, the  Q is the flow through the reactor (L=day)
                 reactor must be analyzed in terms of ‘‘slices,’’ which  S o is the concentration of substrate in the influent flow;
                 are cross sections of finite thickness. It is not strictly  measured as BOD, COD, TOC, etc, as convenient as
                 true that a ‘‘slice’’ is a homogeneous volume but  long as other units are consistent (mg=L)
                 such an assumption simplifies the mass balance    S is the concentration of substrate in the reactor (mg=L)
                 analysis. Another assumption is that longitudinal  [dS=dt] r is the rate of substrate conversion reaction
                 dispersion is negligible, not true, but it simplifies  (mg BOD=L=day)
                 the mathematical depiction.
              3. Cell mass balance schemes. The premise of activated  Equation 23.3 is completely general; note that the ‘‘RS’’
                 sludge as established by Ardern and Lockett is that the  into the reactor cancels the ‘‘RS’’ out (and to be strictly correct
                 reactor must contain previously synthesized viable  Equation 23.3 should have these terms). If carried through as
                 cells. These cells convert the organic substrate (the  a finite-difference equation it could be solved for transient
                 waste material) to new cells as depicted in Section  conditions. The ‘‘steady-state’’ approximation is usually
                 22.3.3.1. To maintain the needed cell concentration,  imposed, however, which requires that the flow, Q, and sub-
                 X (or the surrogates, MLVSS or MLSS), three basic  strate inflow concentration, S o , do not vary with time. There-
                 schemes are used: (a) cell separation, recycle, and  fore, the observed rate of change of substrate concentration in
                 wasting; (b) cell separation, recycle, no wasting; and  the reactor is zero, i.e., [dS=dt] o ¼ 0. The resulting steady-state
                 (c) no cell separation, no recycle, and no wasting.  description is
                 These three schemes are called conventional recycle

                 activated sludge, extended aeration activated sludge,                      dS
                                                                                                  V        (23:4)
                 and aerated lagoon, respectively. The mathematical                         dt
                                                                             0 ¼ Q(S o   S)
                                                                                               r
                 depictions follow these descriptions.
                                                               Substituting the hydraulic detention time, u ¼ V=Q,
            23.2.2.2  Conventional Activated Sludge
                                                                                          dS
            Figure 23.2 depicts conventional activated sludge, which by         (S o   S) ¼     u          (23:5)
                                                                                          dt
            definition involves cell recycle and cell wasting. The system                     r
                                                               which says that the change in substrate concentration between
                                            Clarifier          the reactor influent and effluent is the rate of reaction times the
                      Reactor
                                                               hydraulic detention time. Incorporating the relation between
             Q          S          Q+R
                        X                                Q–W   substrate reaction and cell synthesis, i.e., [dS=dt] ¼ (1=Y)
                        V
            S o                     S                    S     [dX=dt] g ¼ (1=Y)   [mX], Equations 22.29 and 22.30,
                                    X                    X
            X o                                           e
                                                                                          m
                                                R+W                              (S o   S) ¼  Xu           (23:6)
                              R                  X r                                      Y
                              X r
                                                    W          Rearranging, again gives, U, i.e.,
                                                    X r
                                                                                    (S o   S)  m
                                                                                                           (23:7)
                                                                                U
            FIGURE 23.2  Schematic of a conventional activated-sludge reactor.         uX     Y
                                                                                            ¼
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