Page 143 - How To Implement Lean Manufacturing

3/9/2005, 2 shift
J. O. Bengineer
Date
Cycle 3 Final Average Range Low High Cycle 8 Cycle 7 Cycle 6 Cycle 5 3 4.4 9 2 11 3 11 5 2 3 12 12.9 9 10 19 12 19 13 12 13 7 7.3 3 6 9 7 8 7 8 6 9 9.1 4 7 11 9 10 10 11 9 6 6.9 13 4 17 17 7 4 5 6 13 13.9 7 12 19 14 13 19 13 12 8 7.7 2 7 9 7 9 8 8 7 8 9.7 17 6 23
Rayco 43-27 Done by: Cycle 2 Cycle 1 4 3 10 11 6 9 8 7 5 4 12 14 8 7 7 6 13 12 8 7 6 7 8 9 7 6 3 2 14 22 19 16 10 12 148 154

Work Element Insert o-rings, cap, grease Install o-ring and clip (2) Apply epoxy, 3 locations Install control capacitor Unload/load machine (2) Gun required unplugging hence long times, place on PM program Long cycle time was due to dropped parts, attention to details Long cycle times were due to dropped parts, operator needs surgical gloves

Zeta Cell Cut bracket Assy bushing (3) Install o-ring and clip Place in jig, glue Press in magnets (2) Install support Apply epoxy, topside Install retainer ring Install covercap Apply final sealant (1) Final test, wrap leads Package Total Numerous units dropped on the floor Transportation times not taken Zeta cell time study.

Process to Monitor Station: FC Id. Step No 10 1 20 2 30 3 40 4 50 5 60 6 70 7 80 8 90 9 100 10 110 11 120 12 130 13 140 14 150 15 160 16 200 17 18 19 20 Notes 1 2 3 4 5 6 7 8 FIGURE 7-1

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