Page 423 - Improving Machinery Reliability

Maintenance for Continued Reliability 381

Table 10-2 (Continued)
Documentation Lubrication history will be captured electronically and stored in the Computerized
Maintenance Management System.
Document Life of equipment
Retention
Training All Plant XYZ process technicians will be trained on the following:
0 Introduction to lubrication
Constant level oilers
Bath-splash oil systems
Circulating oil systems
Basic operator training and on the job
Grease guns and fittings
Storage and handling
Grease
Lubrication All great-lubricated equipment shall be equipped with grease fittings and grease
reliefs. The process technician should verify that each lubricated piece of equipment
has been properly equipped. Work orders should be entered for discrepancies.
Scheduled
Lubrication
Process Below is the urocess for oerformine scheduled lubrication in the Plant XYZ facilities.
~~ ~ ~ ~
Step Action
1 Lubrication scheduled service reports will autogenerate and print from
the Computerized Maintenance Management System.
2 The Reliability Specialist picks up the schedule service report(s) and
schedules the work for completion by the due date.
3 Each task on the lubrication schedule is initialed and dated by the person
who completes the work. The completed schedule is returned to the Reli-
ability Specialist who closes the primary PPM work order and forwards
the scheduled service reaort to the PM Technician.
Work Orders Work order numbers for scheduled lubrication are autogenerated by the Comput-
erized Maintenance Management System.

Report Name Description
UAFINFANGREA Unit “A” - Fin-fan Lubrication
UAMTRGREASE Unit “A Electric Motor Grease
U AMTRGREASLR Load Rack Electric Motor Grease
UAOILCHGPMPI Unit “A” Oil Change for Pumps
Unit “A” UAOILCHGPMPZ Load Rack Oil Change for Pumps
U AAGITOILCHG Unit “A” Agitator Oil Change
UABLOWOILCHG Unit “A” Blower Oil Change
UAGROILCHG Unit “A” Gear Reducer Oil Change
UAMTROILCHG Unit “A” Motor Oil Change
UASEALPOT Unit “A” Seal Pot Oil Change
UASEALPOTLR Load Rack Seal Pot Oil Change
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