Page 424 - Improving Machinery Reliability
P. 424

388    Improving Machinery Reliability

                                            Table 10-2 (Continued)
                    Responsibilities  This section defines the responsibilities of the individuals associated with the
                                 lubrication discipline.
                                 ~      ~~
                                     Person                  Responsibilities
                                 Process Technicians  1. Perform scheduled lubrication for equipment in their
                                                 area as assigned by Reliability Specialist.
                                                2. Return initialed and dated schedule service reports to
                                                 the Reliability Specialist.
                                 PM Technician   1. Maintain up-to-date status of schedule services, sched-
                                                 ule service reports and equipment specifications in the
                                                 Computerized Maintenance Management System.
                                                2. Owner of the Plant XYZ Lubrication Discipline.
                                                3. Assist in training process technicians in proper lubrica-
                                                 tion methods.
                                 Lubrication Services  1. Participate in lubrication discipline reviews as requested.




                                  Calling Order    Person         Phone       Pager

                                 1st Backup   I               I           I
                     ~~
                     Plant XYZ
                     Contacts    The Plant XYZ contacts for the lubrication discipline are listed below.
                                   Calling Order  I      Person        I    Phone

                                 Primary Contact
                                 1st Backup
                                 2nd Backup
                     Oil Sampling and Testing

                     Introduction   Oil sampling and testing refers to the scheduled collection and laboratory analysis
                                 of oil samdes taken from suecific eauipment items.
                     Goal        Proactively monitor the integrity of lubricating oils in order to improve equipment
                                 reliability and prevent unscheduled outages.
                     Benefits     Improves equipment reliability
                                  Allows for early detection of equipment problems
                                  Helps schedule outage repairs by providing insight of where to look for prob-
                                  lems and what to look for
                                  Detects lubricant breakdown or Contamination
                     Method(s)   Oil samples are taken manually by Lubrication Service technicians.
                     Frequency   The sample frequency for Plant XYZ equipment is identified in the Computerized
                                 Maintenance Management System.
                     Documentation  Oil sampling history will be captured electronically and stored in the Computer-
                                 ized Maintenance Management System.
                     Document    Life of equipment.
                     Retention
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