Page 112 - Industrial Power Engineering and Applications Handbook
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Starting and control of slip-ring induction motors  5/93
        Table 5.2  Determining the resistance between each step

                  Total resistance  (R) for T,,,       Evaluation of slip for T,,,   Resistance
        Step                                                                         between
        no.       Symbol   Value          At slip                                    each step
                          R                            resistance                    R
         ~-
                               750
         I        R21      li'5 x 435 x  1.8   SI = 100%
                             = 0.553
         7        Rzz     R, . S2 = 0.371   Sl = 61%             s, = =s,  - 44%     Rz2 - Rz3 = 0.127
                                                                     1.8
        I                                              R22
         3        R23     R1  S3  = 0.244   s3 = 44%   R23       S,  = 1.2 . S3 - 308   Rz3 - R,,  = 0.078
                                                                     1.8
        4         R24     R,. S,  = 0.166   S,  = 30%   RZ4      s  -'.2.s,  - 18%   R,,   ~  RZ5 = 0.070
                                                                   ~   1.8
                                                                     1.2
        5                                              R25       s 6  - ---.s,   = 11%   Rz~
                                                                                       - R26  = 0.035
                                                                     1.8
        6         RZh     R, . S6 = 0.061   S6 = 11%   R26       S,  ='.2.S,  -6%    RZ6 - RZ = 0 041
                                                                     1.8
        7         R2      R, = 0.020      S7 = 6%      R?        (at rated speed) = 2%   R, = 0.020
        ~
        Note  Total resistance, R = 0.553R
        and set the timer relay to automatically remove, one by   Table 5.3  Variation in torque and output with  speed in
        one, each resistance step and provide a smooth accelera-   slip-ring motors
        tion. The procedure for calculating the acccleration time
        between  each  step  is  dealt  with  in  Chapter  2  and  a   output     Torque or current rating
         schematic diagram is given in Figure 5.6(b).      1 %          Rating         Rating
                                                       Seriai~of rated   required for   required for
                                                       no.   speed      constant       constant
                                                                        output (5%)    torque (Si
        5.4  Speed control of slip-ring                   1     2  %           3   8         4
             motors                                                100.0   100    100   100
                                                                   86.8   115      96   104
                                                                   73.6   136      92   109
        The speed of  a  slip-ring motor can be varied by  up to   61.0   164      87   115
        25% of the rated speed. A further reduction may greatly   5   60   48.0   208   80   125
        diminish  the cooling effect and reduce  the output in a   6   50   36.5   274   73   131
        much  larger  proportion  and  will  not  be  worth  while.   7   40   26.0   384   65   154
                                                                   16.5  605
                                                                                       182
                                                            30
                                                                                   55
                                                       8
        Moreover, it will now operate in a region which is unstable
         and  may  thus  stall  (see  any  speed-torque  curve).  As   Notes
        discussed in Section 5.1, during  speed reduction,  with   1  These  value  are  only  indicative  and  may  vary  from  one
        the  torque  remaining  almost  constant,  the  motor  will   manufacturer to another, depending upon their design and cooling
        draw  the  same power  from the  supply  lines  while  the   efficiency  and also the normal  speed of  the motor. The higher
        output will be proportional to the speed minus the cooling   the motor  rated  speed, the  lower  will be  the cooling at  lower
        effect. On the  subject of  cooling, Table 5.3  shows the   speeds, compared  to  a slow-speed  motor, and  will require  yet
                                                         higher deratings.
         approximate  values of  h.p. and torque  a  motor will be   2  The rotor current also varies in the same proportion as the torque.
         able to develop at various speed reductions. Figure 5.8
         gives the curves for output and torque. From these curves
         it  is  evident  that  the  losses increase in  a  much  larger   Table 5.3 shows the derating values  and Figure 5.9
        proportion  than the speed variation. The speed in such   the derating curve. The variation in the rotor current
        motors can be vaned in the following four ways:   is also in the same proportion as the torque.
                                                       3  Torque varying  with the  square of  the  speed as  for
         1  Torque and output varying as in the curves, in which   fans and centrifugal pumps etc. as discussed in Chapter
           case no derating is necessary.                2.
         2  Keeping torque constant throughout the speed range.   4  Keeping  the  output  constant  throughout  the  speed
           At reduced speed the torque is low and therefore the   range. As a result of still higher derating, the torque
           motor  rating  should be derated  accordingly, e.g. at   of the selected higher size motor (column 3 of Table
           50% speed, the torque is 73%. To obtain 100% torque,   5.3)  will  become  very  high  and  is  generally  not
           the  motor  should be rated  for  100/0.73, i.e.  137%.   preferred. See also Figure 6.5 1.
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