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       Table 7.3  Maximum vibration levels, as practised by Indian
       manufacturers
            ~       ~       ~
                      Vibration level, peak to peak
          Speed Ns    (double amplitude)
          rp.m. at 50 HZ  LT              HT motors
                      (microns)           (microns)
        1.  3000      1s                  15
        2.  1500      40                  25
        3.  Up to  1000   40              25
       Note  In higher  speed ranges and for HT motors, these levels of   Figure 7.14  Motor with muffling cone and lining of  round felt
        shaft vibration  are generally of  the same order or slightly  better   wool to absorb the exhaust noise of air
       than prescribed  in IEC 60034-14, corresponding to Table 11.3.

          the fan and fan cover. The basic purpose of all these   driving  end  fan  cover  to  absorb  the  friction  and
          is to reduce to a minimum the windage (air friction)   intensity of exhaust air.
          noise at the suction and exhaust points:
                                                      7.1 0  Service factors
            By providing  a unidirectional  axial flow fan
            By providing  a sound-absorbing  fan cover  at the
            non-driving end, as shown in Figure 7.12   When  a  motor  is  expected  to  operate  in  unfavourable
            By transforming the intake axial air flow to a radial   conditions  such as:
            air  flow,  as  illustrated  in  Figure  7.13,  thus
            significantly reducing frictional and hence suction   Intermittent  overloading
            noise                                       Higher ambient temperatures
            By changing the geometry of the fan cover, i.e. by   A restricted temperature rise as for a spinning mill, a
            providing muffling cones (noise-hod) at the driving   refinery or a hazardous area
            end (Figure 7.14) and providing  felt wool on the   Frequent  starts, stops and reverses
                                                        or any such conditions during operation
                                   Non-driving end
                                                      and  when  it is  not  possible  to  accurately  define  their
                                                      likely occurrences or magnitudes,  it becomes desirable
                                                      for the motor to have some in-built reserve capacity. To
                                                      account for this, a factor, known as the ‘service factor’,
                                             c        is considered  when  selecting the  size of  the  motor. A
                                              Air  in
                                             c        ‘service factor’ in  the  range  of  10-15%  is  considered
                                                      adequate by practising engineers. With this service factor,
                                             c        no more derating would normally be necessary. See also
                                                      Example 7.1 at the end of the chapter.
        Figure 7.12  Sound-absorbing fan cover at the non-driving
        end
                                                      7.1 1  Motors for hazardous locations
                                                      Areas prone  to  or contaminated  with  explosive  gases,
                                                      vapours  or  volatile  liquids  are  at  risk  from  fire  or
                                                      explosions. A hazardous area is a location where there is
                                                      a risk  of  fire  or explosion  due to the  formation  of  an
                                                      explosive mixture of air and gas or inflammable vapour.
                                                      Normal  motors may emit sparks or some of  their parts
                                                      accessible to such environments may reach a temperature
                                                      high enough to ignite inflammable  surroundings during
                                                      normal running. Special motors have thus been developed
                                                      for  such  locations  and  may  be  one  of  the  following
                                                      types:

                                                       1  Flameproof  (FLP) or explosionproof  type (Ex.  ‘d’)
                                                      2  Increased safety type (Ex. ‘e’)
                                                      3  Pressurized type (Ex.  ‘p’)
          Figure 7.13  Radial flow of air to reduce suction noise   4  Non-sparking  type (Ex.  ‘n’)
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