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11.1 Process Design and Mechanical Design  281

                                      flow pattern  (backmix  flow, tubular flow, etc.)
                                      contacting pattern  (cocurrent,  countercurrent, crosscurrent flow of phases;
                                        method of addition of reactants-all at once? in stages? which phase dis-
                                        persed? continuous?)
                                    thermal
                                      adiabatic
                                      isothermal
                                      nonisothermal, nonadiabatic
                                    use of recycle
                               (5) process conditions
                                    T(T  profile)
                                    P( P  profile)
                                    feed (composition, rate)
                                    product (composition, rate)
                               (6) optimality
                                    of process conditions
                                    of size
                                    of product distribution
                                    of  conversion
                                    of cost (local, global context)
                               (7) control and stability of operation
                                    instrumentation
                                    control variables
                                     sensitivity analysis
                                     catalyst life, deactivation, poisons
                               (8) socioeconomic
                                     cost
                                     environmental
                                     safety
                               (9) materials of construction; corrosion
                              (10) startup and shutdown procedures

                              Most of these matters are subjects for exploration in the following chapters, but some
                            are outside our scope. Some may be specified ab in&,  and others may provide con-
                            straints in various ways.


                            11.1.1.3  Data  Required
                            Data required include those specific to the situation in hand (design specifications) and
                            those of a more general nature:

                              (1) specifications
                                    reactants
                                    products
                                    throughput or capacity
                              (2) general data
                                    rate data/parameters relating to
                                      reaction (rate law(s))
                                      heat transfer
                                      diffusion
                                      mass transfer
                                      pressure drop
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