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13.2        PrImArY BATTErIES

                             taBle 13.1  major Advantages and Disadvantages of Zinc/Silver Oxide Primary Batteries
                                           Advantages                           Disadvantages
                              High energy density                    Use limited to button and miniature cells because
                              Good voltage regulation, high rate capability  of high cost
                              Flat discharge curve can be used as a reference voltage
                              Comparatively good low-temperature performance
                              Leakage and salting negligible
                              Good shock and vibration resistance
                              Good shelf life



                 13.2  BATTERY CHEMISTRY AND COMPONENTS

                             The zinc/silver oxide cell consists of three main electrochemical components: fine powdered zinc
                             metal as the anode, an aqueous alkaline electrolyte with dissolved zincates, and a compressed silver
                             oxide cathode pellet. The active components are contained in an anode top, cathode can, separated
                             by an ionic conductive barrier membrane and sealed with a nylon gasket.
                                The overall electrochemical reaction of the zinc/monovalent silver oxide cell is

                                                                 +
                                                     +
                                                   Zn Ag O →  2  2Ag ZnO  (1.59 V)
                             The zinc/divalent silver oxide cell has a two-step electrochemical reaction
                                                         +
                                                                    +
                                               Step 1:  Zn AgO →  AgO ZnO    (1.86 V)
                                                                  2
                                                        +
                                               Step 2:  Zn Ag O →  →  + 2AgZnO  (1.59V)
                                                            2
                 13.2.1  Zinc anode
                             Zinc is used for the negative electrode in aqueous alkaline batteries because of its high half-cell
                                                                                      2
                             potential, low polarization, and high limiting current density (up to 40 mA/cm  in a cast electrode).
                             Its equivalent weight is relatively low, thus resulting in a high theoretical capacity of 820 mAh/g.
                             The low polarization of zinc allows for a high discharge efficiency of 85 to 95% (the ratio of useful
                             capacity to theoretical capacity).
                                The zinc is prepared as a powder by air or gas atomization of the molten zinc. As in other alkaline
                             zinc anode cells, care is taken during all processes to avoid contamination of the zinc with other
                             metals, especially iron, as the purity of the zinc is critical to the performance and leakage resistance
                             of the finished cells.
                                Zinc metal is thermodynamically unstable in aqueous alkali. Pure zinc will very slowly reduce
                             water to hydrogen gas and zinc oxide
                                                           +
                                                                      +
                                                         Zn HO →  ZnOH
                                                              2          2
                                Commercial zinc often contains trace heavy metal impurities that act as catalytic sites that rapidly
                             increase the rate of hydrogen generation. The generation of hydrogen within a tightly sealed battery
                             may lead to cell distortion, leakage, or, if the pressure is sufficient, rupture. Zinc alloys containing
                             copper,  iron,  antimony,  arsenic,  or  tin  are  known  to  increase  the  zinc  corrosion  rate,  while  zinc
                             alloyed with mercury, cadmium, aluminum, bismuth, or lead will reduce the corrosion rate.  In
                                                                                                 1,2
                             commercial applications, anode gassing is brought to tolerable limits by the selection of zinc alloys,
                             by the use of organic gassing inhibitors, and by the addition of mercury to the high surface area
                             zinc powder. While the amount of mercury per cell is very small (typically about 3% of the anode
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