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                   364                       MEMS and Microstructures in Aerospace Applications


                   16.5.1.4  Protoflight Testing
                   All newly designed critical components undergo protoflight level environmental
                   stresses and functional tests prior to integration with the spacecraft. In general, the
                   critical component providers perform these tests as part of their process of deliver-
                   ing flight articles. The protoflight test as seen in Table 16.6 sequence may include
                   the following:
                       These tests may be tailored for a particular component. The exact test sequence
                   run on each component shall be documented.

                   16.5.1.5  Acceptance Testing
                   Acceptance tests as defined in this document shall be performed on all previously
                   qualified critical components. A sample acceptance test is shown in Table 16.7.
                       Acceptance tests may be tailored for a particular component. The exact test
                   sequence run on each component shall be documented. Performance testing may
                   also need to be modified to assure that the MEMS components receive thorough
                   testing as they will be applied. For ST5, the use of both comprehensive and limited
                   performance testing was used to assure adequacy of the test regime without
                   requiring excessive testing.




                                 TABLE 16.6
                                 Protoflight Testing

                                 Comprehensive performance test (CPT)
                                 EMI/EMC
                                 Magnetics
                                 Random vibration
                                 Limited performance test (LPT)
                                 Sinusoidal vibration (if required)
                                 Limited performance test (LPT)
                                 Acoustics (if required)
                                 Limited performance test (LPT)
                                 Structural loads
                                 Limited performance test (LPT)
                                 Thermal cycle or vacuum (CPT or LPT testing performed
                                   at extremes, as approved by the project)
                                 Proof and leak (if required)
                                 Limited performance test (LPT)
                                 Burn-in
                                 Comprehensive performance test (CPT)
                                 Mass properties
                                 Alignments (if required)
                                 Deployments (if required)







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