Page 549 - 04. Subyek Engineering Materials - Manufacturing, Engineering and Technology SI 6th Edition - Serope Kalpakjian, Stephen Schmid (2009)
P. 549

Section 20.2  Subtractive Processes  529

              TABLE 20.2
                Mechanical Properties of Selected Materials for Rapid Prototyping
                                           Tensile strength  Elastic modulus  Elongation in
              Process          Material       (MPa)           (GPa)      50 mm (%)              Notes
              Stereo-      Somos 7120a          63            2.59        2.3-4.1   Transparent amber; good general-
                lithography                                                         purpose material for rapid
                                                                                    prototyping
                           Somos 9120a          32          1.14-1.55      15-25    Transparent amber; good chemical
                                                                                    resistance; good fatigue properties;
                                                                                    used for producing patterns in rubber
                                                                                    molding
                           WaterClear Ultra     56            2.9           6-9     Optically clear resin with ABS-like
                                                                                    properties
                           WaterShed 11122   47.1-53.6      2.65-2.88     3.3-3.5   Optically clear with a slight green
                                                                                    tinge; mechanical properties similar to
                                                                                    those of ABS; used for rapid tooling
                           DMX-SL 100           32           2.2-2.6       12-28    Opaque beige; good general-purpose
                                                                                    material for rapid prototyping
              Polyjet      FC720               60.3           2.87          20      Transparent amber; good impact
                                                                                    strength, good paint adsorption and
                                                                                    machinability
                           FC830               49.8           2.49          20      White, blue, or black; good humidity
                                                                                    resistance; suitable for general-
                                                                                    purpose applications
                           FC 930              1.4           0.185         218      Semiopaque, gray, or black; highly
                                                                                    flexible material used for prototyping
                                                                                    of soft polymers or rubber
              Fused-       Polycarbonate       52             2.0           3       White; high-strength polymer suit-
                deposition                                                          able for rapid prototyping and
                modeling                                                            general use
                          ABS-M30i             36             2.4           4       Available in multiple colors, most
                                                                                    commonly white; a strong and
                                                                                    durable material suitable for general
                                                                                    use; biocompatible
                          PC                   68             2.28          4.8     White; good combination of mechan-
                                                                                    ical properties and heat resistance
              Selective laser  Duraform PA     43             1.6           14      White; produces durable heat- and
                sintering                                                           chemical-resistant parts; suitable for
                                                                                    snap-fit assemblies and sandcasting
                                                                                    or silicone tooling
                          Duraform GF          27             4.0           1.4    White; glass-filled form of Duraform
                                                                                   PA has increased stiffness and is
                                                                                   suitable for higher temperature
                                               -                                   applications
                          SOMOS 201                          0.015         1 10    Multiple colors available; mimics
                                                                                   mechanical properties of rubber
                          ST-100c              305            137           10     Bronze-infiltrated steel powder
              Electron-   Ti-6Al-4V         970-1030          120         12-16    Can be heat treated by HIP to obtain
               beam                                                                up to 600-MPa fatigue strength
               melting






              machining capabilities, prototypes can be produced in a few days to a few weeks.
              Subtractive systems can take many forms; they are similar in approach to the manu-
              facturing cells described in Section 39.2. Operators may or may not be involved,
              although the handling of parts is usually a human task.
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