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Chapter16 Mechanism of Fatigue and Fracture                           323







                                            \       ,Total  strain


                                  T--+-ii'
                                   !I

                                  .- e   Elastichigh  cycle  fati@
                                  V                    idlasticnow cycle fatigue
                                   4
                                     I                                    w
                                     1               2Nf
                                                  Reversals to failure (in log scale)
                              Figure 16.4  Superposition of Stress (High Cycle) Life Curve and Strain
                                         (Low Cycle) Life Curve
                  Figure  16.4 illustrates the combination of the high cycle fatigue and  low cycle fatigue. The
                  total strain life curve approaches the plastic strain life curve in the low cycle region, and the
                  stress  life  curve  in  the  high  cycle  region.  The  parameters  used  in  Eq.(16.6)  for  the
                  determination of  the  strain-life curves have been  given  by  Boller  and  Seeger (1987) for
                  various materials.
                  According to the American Welding  Society (AWS), a As-N  curve is expressed as below
                  (Marshall, 1992):
                       AS = 0.055N4.4     for AE 2 0.002                              (16.7)
                  and
                       AE = 0.016N4.25    for AE I 0.002                              (16.8)

                  The strain range As is the maximum strain less the minimum strain near the weld  during
                  steady cyclic bending loads.
                  Test data for design of the Asgard flowlines (Bai et al, 1999) confirmed that the above AWS
                  curves were applicable to  flowlines and risers although they were originally developed for
                  tubular joints.  Original test data for pipes under low-cycle fatigue are also given in Bai et a1
                  (1999). A study of low-cycle fatigue conducted as part of the DEEPIPE JIP was summarized
                  by Igland et al. (2000).

                  16.6  Fracture Mechanics in Fatigue Analysis
                  For a plate under uniform stress, the stress intensity factor K may be estimated as:
                       K=U&F                                                          (16.9)

                  where a is the crack width and geometrical correction factor F is the product of a couple of
                  factors such as back crack shape factors, front face factor, finite thickness factor, finite width
                  factor and stress gradient factor.
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