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Ch26-I044963.fm  Page 125  Tuesday, August 1, 2006  3:00 PM
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                            Tuesday, August
                                      1, 2006
                                           3:00 PM
            Ch26-I044963.fm
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                              ASSEMBLY SYSTEM BY USING PROTOTYPE
                                     OF ACTIVE FLEXIBLE        FIXTURE
                                                           2
                                                  1
                                        T. Yamaguchi , M. Higuchi  and K. Nagai 3
                                  'Department of Mechanical Engineering, Kansai  University
                                     3-3-35 Yamate-cho, Suita, Osaka 564-8680 JAPAN
                               2
                               Department  of Mechanical  System Engineering, Kansai  University
                                     3-3-35 Yamate-cho, Suita, Osaka 564-8680 JAPAN
                                      Department of Robotics, Ritsumeikan  University,
                                    1-1-1  Nojihigashi,  Kusatsu, Shiga 525-8577 JAPAN



                  ABSTRACT

                  Our  goal  is  the  development  of  fixture  with  the  function  of  handling  of  various  works  with
                  practicability  in  automated  assembly  system  for job  shop type  production.  This  paper  describes  the
                  "active flexible fixture (AFLEF)" on  plane level as a prototype of the goal. The AFLEF is an active and
                  practical  fixture,  and  it can fix any  work  rigidly  and  position  the  work  at a few  millimeters  to correct
                  the position error after  holding. It is multi-fingered  hand type, but it is not more dexterous than  general
                  hands  of this type but more practical  than those. As results  of the experiments  in rigid fixing and  short
                  positioning, the fixture rigidity to external  force  was within about 0.031  mm/N and 0.88  deg./N-m  and
                  the  maximum  error  in positioning  of  a fixed work  at ±3.0  mm  or ±3.0 deg.  was  within  about 0.3  mm
                  and 0.3 deg..

                  KEYWORDS

                  Fixture, Job shop type production, Automated assembly, Peg-in-hole task, Multi-fingered  hand


                  1. INTRODUCTION
                  The  function  of  handling  various  works  with  practicability  has  been  required  for  automated  assembly
                  system  in job  shop type  production. A  usual  automated  assembly  unit  is  composed  of  a  manipulator
                  with  a robot-hand  and  a  fixture.  In  order  to  equip  the  manipulator  with  the  above  function,  many
                  researchers, e.g. Rapela  et al. (2002), tried assembly task by using a multi-fingered  robot-hand.  On the
                  other hand, in order to equip the fixture with the function,  some researchers, e.g. Asada  and By (1985),
                  Lee and Cutkosky (1991), Brost and Goldberg (1996) and Cai et al. (1997), applied the modular fixture
                  like T-slot  type,  dowel  type,  or  pin-array  type. However,  since  the  positioning  of  the  tool  like  dowel,
                  pin, etc.  is  passive,  it  is  hard  to  rearrange  the fixture layout  immediately  for  the  change  of  work,  i.e.
                  this type of fixture is not suitable for practical  assembly. Thus the active function  is also needed  for the
                  fixture suitable  for  practical  assembly.  Some  active fixtures were  developed  by  Grippo  et al. (1988),
                  Hazen  and  Wright  (1990),  Chan  and  Lin  (1996),  and  Kimura  and  Yashima  (1996).  However,  any
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