Page 267 - Membranes for Industrial Wastewater Recovery and Re-Use
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2 36  Membranes for Industrial  Wastewater Recovery and Re-use


          AUD$180 000 ($13 3 5 60) was required to upgrade  the throughput from 2.5
          M1 d-lto3.75Ml  d-linDecember1998.
            The  operating  costs  of  the  schemes  consists  of  chemicals,  spare  parts,
          analytical costs, effluent supply and the service agreement payments (Table 5.3).
          The  chemical  costs  are  generated  from  cleaning  the  MF  plant  (17.5%), RO
          pretreatment (58%), RO cleaning (1%) and reject treatment (1 4%). The overall
          opex has remained relatively stable during the initial 5 years of operation where
          increasing  spares  costs have been  balanced  by  reduced  supply and contract
          charges as the plant output increases. The service contract is negotiated at the
          end of  1999 when it is expected to increase and so impact on the overall opex of
          the plant.
            The reclamation plant generates two major savings for Pacific Power. Firstly
          saving  based  on  reduced  potable  water  use  on  site  which  increased  from
          AUDS78 500 ($58 247) in 1994/95 to AUD$726 200 ($433 904) in 1998199
          (Table 5.4). The savings are expected to continue to increase once the plant is at
          full capacity, generating an annual saving of AUD$1 100000 ($588 720). An


          Table 5.3  Production costs (AUDS m-3)
                         199419 5    1995196     1996/97     1997/98     1998/99
          Analytical     0           0.086       0.061       0.039       0.035
          Spares         0           0           0.003       0.052       0.048
          Contract       0.107       0.099       0.07        0.045       0.041
          Chemicals      0.208       0.05        0.107       0.102       0.093
          Supply         0.017       0.014       0.01        0.006       0.006
          Total          0.332       0.249       0.251       0.244       0.223
          Total ($ m-3)   0.246      0.185       0.195       0.180       0.133
                                                                              ~
          Currency conversion (x 0.5975-0.778) based on 12 August 1994-1998 figures (http://www.oanda.com/
          convert/fxhistory (accessed November 2002)).


          Table 5.4  Cash balance of reclamation plant
                                1994/95   1995/96   1996/97    1997/98   1998199
          Reclaimed water (Ml)   96       360       509        79  1     876
          Saving (AUDS)         78 500    294 500   416400     647 000   726 200
          Demin. regeneration (no.)   51   182      176        176       180
          Saving (AIJDS)        26 800    74 000    90 000     8 7  000   80 000
          Total saving (AUDS)   105 300   368 500   506 400    734 000   806 200
          Total saving ($)      78 132    2 74 090   394080    543 160   481 704
          Total cost (AUD$)     44238     124420    177329     267889    271316
          Net saving (AUD$)     61 062    244080    329071     466111    534884
          Net saving (S)        45 308    181 546   256214     344933    319 539
                                                                        ~-
          Currency conversion (x 0.5975-0.778) based on 12 August 1994-1998 figures (http://www.oanda.com/
          convert/fxhistory (accessed November 2002)). Total costs based on reclaimed water amount and quoted
          cost per m-3 and recoveries of 80% and 90% across the MFand RO respectively
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