Page 231 - Book Hosokawa Nanoparticle Technology Handbook
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4.4 NANOCOMPOSITE STRUCTURE                                                  FUNDAMENTALS
                  be summarized as (1) transport of oxide ions from the  claimed that the experimental data are satisfactorily
                  electrolyte through the ionic conductors and transport  fitted by setting the coordination number z  1.764
                                                                                                    i/i
                  of reactants from the anode surface to the active sites  (i denotes electronic or ionic conductor) at the perco-
                  through the pores; (2) electrochemical reaction at the  lation threshold, below which no electronic or ionic
                  active sites; and (3) transport of electrons from the  conducting cluster connects to both ends of elec-
                  active sites to the current collector through the elec-  trode. The percolation probability that an arbitrary
                  tronic conductors and transport of products from the  particle belongs to a percolation cluster is given as
                  active sites to the anode surface through the pores.
                    Since the electrode performance is highly depend-          ⎧             2.5 ⎫ 0.4
                                                                                     .
                  ent on its microstructure, the anode electrode must be   p   1 ⎨ ⎪     ⎛ ⎜  4 236     z ⎞ ⎟  ⎪ ⎬  (4.4.1)

                                                                                           ii
                  designed as a homogeneous or graded structure con-        i  ⎩ ⎪  ⎝  2 472  ⎠  ⎭ ⎪
                                                                                       .
                  sisting of three phases, providing percolation paths
                  for electrons, oxide ions, and gaseous hydrogen and
                  water, respectively.  An analogous framework holds  The coordination number of electronic to electronic
                  for the cathode electrode in which oxide ions are gen-  conductors, z el/el , and that of ionic to ionic conductors,
                  erated via reduction of oxygen molecules.      z io/io , are
                                                                                       zn
                  (1) Realization of percolation clusters                    z el el     n   1 (  el  2

                  Figure 4.4.7 shows a scheme of anode microstructure.             el      n )         (4.4.2)
                                                                                           el
                  The particles of the same type (electronic conductor or               zn io

                  ionic conductor) have to be kept in contact with each      z io io     n   1 (     n )   2
                  other so that a network of particle chains (i.e. percolation     io      io
                  clusters) is formed through the electrode; this is the con-
                  dition under which an adequate conductivities of elec-  where z is the average total coordination number in a
                  trons or ions can be reached. Adequate contact between  random packing of monosized spheres, which is
                  the particles of different types is also important factor to  equal to 6.
                  ensure a large TPB active site. The pores after heat treat-  The theoretical predictions for the percolation
                  ment are generally percolated through the electrode,  thresholds are shown in Fig. 4.4.8, where the volume
                  suggesting that the optimal design of electrodes should  fraction of electronic conductor f at the percolation
                                                                                            el
                  lead to a discussion on a relation between percolation  threshold z  1.764 is plotted as a function of the par-
                                                                         ii
                  and particle coordination in binary particle mixtures.  ticle size ratio. In the region bounded by the percola-
                    The theory of particle coordination number in a  tion thresholds, the electronic and ionic conductors
                  random packing of binary spheres have been widely  can percolate through the electrode simultaneously.
                  developed by numerical simulation. Kuo et al. [1]  When   1, for instance, the both components form
                  discussed the above theory in a wide range of parti-  percolation clusters in the range of 0.294 f  0.706.
                                                                                                    el
                  cle size ratio    (r /r  0.154 6.464,  r ; electric  The percolation range becomes thinner and thinner if
                                                    el
                                    el
                                  io
                  conductor size and  r ; ionic conductor size) and  the particles become very different in size.
                                    io
                                                                      1.0
                                                                  Volume fraction of the electronic conductor  0.5  high performance   percolation threshold of
                                                                                           the ionic conductor



                                                                           composition range

                                                                              percolation threshold of
                                                                              the electronic conductor
                                                                      0.0
                                                                       0.1              1.0             10.0
                                                                                particle size ratio r /r (−)
                                                                                             io el
                                                                 Figure 4.4.8
                  Figure 4.4.7                                   Relation of the volume fraction of electronic conductor to
                  Microstructure of solid oxide fuel cell electrode (anode).  the particle size ratio at the percolation threshold.

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