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FUNDAMENTALS                                           CH. 4 CONTROL OF NANOSTRUCTURE OF MATERIALS
                                                                 of   -Al O and PZT exceeds 3 MV/cm and 500
                                                                       2
                                                                         3
                                                                 kV/cm, respectively. Such electrical characteristics
                                                                 can be useful for developing devices such as electro-
                                                                 static chucks [9]. Although PZT layers deposited at
                                                                 room temperature exhibit piezoelectric and ferroelec-
                                                                 tric behavior, their properties are unacceptable for
                                                                 practical applications because of structural defects
                                                                 introduced during deposition. By post-annealing in
                                                                 air at temperatures ranging from 500–600 C, grain
                                                                 growth of fine crystals and defect recovery in AD
                                                                 layers has been observed, dramatically improving fer-
                                                                 roelectric properties. The dielectric constant ( ) and
                                                                 piezoelectric constant (d ) of post-annealed layers
                                                                                     31
                                                                 formed at 600 C were 800–1,200 and –100 pm/V as
                                                                 shown in Fig. 4.5.30 [10], respectively, which is
                                                                 comparable to that achieved with conventional thin-
                                                                 film formation methods. Moreover, the electrical
                                                                 breakdown (  1 MV/cm) and Young’s module ( 80
                                                                 GPa) of  AD films exceeded those obtained with
                                                                 conventional thick-film formation technology. By
                                                                 post annealing at 850 C, remnant polarization (Pr) of
                                                                         2
                                                                 38  
C/cm and coercive field strengths (E ) of
                                                                                                       c
                                                                 30 kV/cm were obtained in the PZT films [11]. Even
                                                                 without adding special additives to the feed particles
                                                                 or using special procedures, compared to conven-
                                                                 tional screen-printing methods, the  AD method
                                                                 permits a 300–400? reduction of the process temper-
                                                                 ature. For films deposited by using both conventional
                                                                 and AD processes, Fig. 4.5.31 shows the effect on
                                                                 electrical properties of heat treating films. For both
                  Figure 4.5.29                                  conventional-bulk and thin-film processes, heat
                  Micropatterning of PZT thick film by mask deposition  treatment at more than 600 C was required to obtain
                  method.                                        crystallization and densification of the films.  The
                                                                 most important characteristic of the AD method is
                                                                 that compared to the properties of bulk materials at
                                                                 room temperature, the As-deposited film has a more
                                                                 dense, crystallized structure.

                                                                 5. Application to MEMS devices
                                                                 Because piezoelectric materials act both as sensors
                                                                 and as actuators, they have a wide range of potential
                                                                 application, such as ink-jet printers, high-speed actu-
                                                                 ators for nanopositioning, and micro, ultrasonic
                                                                 devices.  To realize integrated microdevices with
                                                                 piezoelectric materials, thin-film deposition technolo-
                                                                 gies and associated microfabrication methods are
                                                                 being actively studied in the research fields of micro
                                                                 electro mechanical systems (MEMS) and micro total
                  Figure 4.5.30                                  analysis systems (
-TAS). The required thickness of
                  Piezoelectric constants of PZT thick film deposited by  piezoelectric films for these applications is from 1 to
                  AD method.                                     about 100
m (this thickness range is called “thick
                                                                 films”).
                                                                  Resonance type optical microscanners have been
                  4. Electrical properties and recovering properties by
                                                                 made as one practical application of the AD film-
                  heat treatment                                 formation method [12, 13].  These types of optical
                  As-deposited AD layers deposited at room tempera-  scanners are expected to be a key component in future
                  ture generally have thermal insulation and electrical  laser displays and retina projection-type displays. For
                  breakdown characteristics that exceed that of the  such applications the requirements are scanning fre-
                  bulk material. For example, the electrical breakdown  quency greater than about 30 kHz, scanning angle

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