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30 NOZZLE-FREE INKJET TECHNOLOGY                                              APPLICATIONS



                                                                                                X-Y stage







                                                                 Vessel and
                                                                 Ultra sonic vibrator





                                                                              Inkjet part



                  Figure 30.5
                  Overview of the developed system.



                  printed is fixed on the side of a moving type X–Y             Droplet
                  stage, and the droplets emitted from the liquid solu-
                  tion container can be impinged at any required
                  position, thereby making it possible to form patterns                        focused
                  of the particles.
                                                                     Surry
                  2. Formation of slurry using nozzle-free inkjet
                  technology
                  The biggest feature of nozzle-free inkjet technology is
                  that it is possible to carry out printing and formation
                  using suspensions of particles (slurries) as the raw  Cooling water
                  material. Compared to the nozzle-type printing methods
                  such as the piezoelectric device or the thermal type, it
                  has the advantage to be able to spray the droplets of the
                  liquid raw material with a high viscosity, and even when
                  a relatively dense slurry is used, there is no problem of
                  the nozzle getting clogged. However, for spraying slur-
                  ries, it is necessary to increase the output power of the
                  ultrasonic transducer that generates the acoustic waves.
                  The ultrasonic waves in a slurry container are subject to
                  attenuation due to the viscosity between the solvent          Ultra sonic vibrator
                  medium and the particles, heat generation by the parti-
                  cles, vibration of the particle structure, etc., and a power  Figure 30.6
                  greater than such attenuation will be necessary to spray  Application of the nozzle-free inkjet technology to slurry
                  the droplets by the converged acoustic waves. In addi-  droplet formation.
                  tion, in order to operate over long periods in a stable
                  manner, it is necessary to cool the ultrasonic transducer
                  and maintain it at a constant temperature. In the devel-
                  oped system, in order to realize the slurry spraying,  forming state of slurry droplet by the nozzle-free inkjet
                  improvements in the apparatus such as cooling of the  method with polystyrene (PS) beads of about 1  m size
                  ultrasonic transducer, thinning of the slurry container,  is shown in Fig. 30.7. A uniform film formation on the
                  etc., have been made (see Fig. 30.6).  The result of  surface of the substrate has been confirmed, thereby

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