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APPLICATIONS                                                 31 DEVELOPMENT OF EXHAUST CATALYST
                                                     °
                       (111)                      59.1 milling time          (E): This dotted line shows the point
                                                                            where the valence of all the Ce ion is 3.
                                                          (h)
                           (200)         (220)    (311)   45          0.25
                   Intensity of diffracted X-ray          29      Partial OSC of CeO 2  in Ce(Zr)O 2 ( mol-O 2 /mol-Ce)  0.15  (D)
                                                          35
                                                                       0.2
                                                          23
                                                          18
                                                          13
                                                          8
                                                          4
                                                                       0.1
                                                          2
                                                          1
                                                                                                       (B)
                                                          0.5         0.05                             (A)
                                                          0         0.013                              (C)
                        30       40        50   56.3°  60            0024
                               Diffraction angle 2  (°)                 0
                                                                          0     20    40    60     80   100
                  Figure 31.2                                               ZrO Content Zr/ (Ce+Zr) × 100 (mol%)
                                                                               2
                  X-ray diffraction angle of milled CeO powders. (Each
                                             2
                  peak shifted to the higher angle with progressing milling.)  Figure 31.4
                                                                 The relation between ZrO content and partial OSC of
                                                                                   2
                                                                 CeO –ZrO solid solution: (A) high-temperature reduction
                                                                        2
                                                                    2
                                                                 at 1200 C in CO (B) mechanical alloying of CeO –ZrO 2
                                                                                                    2
                     500                                         (C) solid-phase reaction of CeO –ZrO (CeO and
                                                                                        2
                                                                                            2
                                                                                                 2
                                                                 impregnated ZrO heated at 700  C for 5 h in air)
                                                                             2
                                                                 (D) 
 phase Ce Zr O , dotted line (E) dotted line
                                                                              2
                                                                                8
                                                                            2
                     400                                         corresponds to theoretical value.
                   OSC (  molO 2 /g)  300                        phase because the phase was made by the oxidation of
                                                                   phase (Ce Zr O ) in early years, and the phase was
                     200
                                                                             2
                                                                               7
                                                                          2
                                                                 renamed as  
 phase Ce Zr O [25]. The  
 phase
                                                                                        2
                                                                                          8
                                                                                     2
                                                                 (Ce Zr O ) has extremely large OSC. Its maximum
                                                                      2
                                                                   2
                                                                        8
                     100                                         OSC reaches almost theoretical limit at the composi-
                                                                 tion of 50 mol% of ZrO . In the composition, almost
                                                                                    2
                                                                 all cerium ions included in the material can become
                       0
                        0       20        40       60       80   trivalent. Fig. 31.4 shows a comparison of OSC data
                                                                 of (A)  
 phase Ce Zr O , (B) mechanically alloyed
                                                                                2
                                                                                     8
                                                                                   2
                             ZrO 2  Content Zr/ (Ce+Zr) × 100 (mol%)  CeO –ZrO 2  and (C) solid-phase reaction of
                                                                    2
                                                                 CeO –ZrO (zirconium salt was impregnated onto
                                                                         2
                                                                    2
                  Figure 31.3                                    CeO powder and then neutralized and heated at
                                                                    2
                  The relation between ZrO content and OSC of    700 C for 5 h in air), in which OSC are shown by
                                     2
                  CeO –ZrO solid solution. ( ): By mechanical alloying  using the amount of O per mol of Ce (partial OSC).
                     2    2                                                        2
                  method by using high-energy milling. ( ): By solid-phase  The pyrochlore phase has an ordered arrangement of
                  reaction of CeO and impregnated ZrO .          cation, and the ordered arrangement is kept in the
                             2                2
                                                                 phase Ce Zr O (Fig. 31.5). The crystal structure of
                                                                             8
                                                                           2
                                                                        2
                                                                 the 
 phase Ce Zr O was analyzed by Kisimoto et al.
                                                                            2
                                                                                 8
                                                                               2
                  of ZrO , came from increasing the amount of oxygen  [26]. Many analytical researches of the structure are
                       2
                  not only on the surface but also inside the CeO lat-  being carried out aggressively by many researchers.
                                                         2
                  tice [14]. This technology was put into practical use  At present, intermediate oxidation phase, Ce Zr O ,
                                                                                                       2
                                                                                                     2
                                                                                                         7.5
                  in 1997.                                       has been found by Sasaki et al.  The new phase,
                    Adding some explanation about CeO –ZrO binary  Ce Zr O , was named as   phase [27]. These analyt-
                                                      2
                                                 2
                                                                       7.5
                                                                   2
                                                                     2
                  phase, the existence of pyrochlore phase (  phase  ical researches are valuable for understanding the
                  Ce Zr O ) has been known in Ce O –ZrO in reduc-  mechanism of high OSC of the solid solutions and
                       2
                                               3
                    2
                                             2
                         7
                                                    2
                  tive atmosphere for many years [23]. Yao et al. found  compounds in CeO –ZrO binary system, and also
                                                                                 2
                                                                                      2
                  metastable Ce Zr O phase in CeO –ZrO system    would provide a guideline for the development of
                                                2
                              2
                                                     2
                                2
                                  8
                  [24]. The metastable Ce Zr O phase was named  
  next-generation OSC material.
                                      2  2  8
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