Page 181 - Origin and Prediction of Abnormal Formation Pressures
P. 181

156                                 W.H. FERTL, G.V. CHILINGAR AND J.O. ROBERTSON JR.

               Bit  wear  will  cause  a  decrease  in  penetration  rate  and,  thus,  an  increase  in  the
            dc-exponent.  Consequently,  dull  bits  can  mask  the  presence  of  a  transition  zone.
             Consideration  of bit wear in graphical  and  computerized  techniques  will  eliminate this
            limitation.
               An alternative solution is to study the offset well data and previous bit performance in
             order to determine when to pull a bit prior to drilling through  transition zones.  Although
            this approach  may result in an additional trip, it will greatly reduce the hazards of a well
            kick and time required  to kill it, or even of a blowout,  should  the downhole  mechanical
            problems  occur.

             Overbalance

               The dc-exponent is also affected by the difference between hydrostatic pressure of the
            mud  column  and  formation  pressure  (i.e.,  amount  of overbalance).  A  linear,  instead  of
            the  required  hyperbolic,  correction  will  introduce  a  serious  error  into  calculations  with
            increasing  overbalance.  In other words,  arbitrary and  'emotional'  mud  weight increases
             should be avoided.
               Knowledge  of formation  pressure  while  drilling  is  important  for  achieving  safe  and
            economic  operations  and  in  the  selection  of  proper  casing  seats.  The  dc-exponent,
             supplemented  with  several other pressure  indicators,  provides  the drilling  engineer with
            the required  information  for making proper decisions.



            DRILLING  RATE  EQUATIONS
               The  application  of  proper  drilling  rate  equations  in  order  to  establish  correlations
            between  the  formation  and borehole  pressures  requires  instrumentation  at the rig site to
            record simultaneously  several drilling parameters.
               For  example,  a  general  equation  for  penetration  rate  in  shales  has  been  developed
            by  Combs  (1968)  using  data  from  six  Louisiana  wells  in  a  regression-type  analysis.
            Combs'  correlation  shows  that penetration  rate  (R)  is proportional  to  the  weight on the
            bit (W), rotary speed  (N),  and bit hydraulics,  each raised to a fixed power:

                 R-  Ro  ~       -~      31~D,     f (Po)f (T)                  (6-3)

            where  Dh is borehole  diameter (inches),  Dn is bit nozzle diameter (inches),  f  is function
            of,  n l,  n2  and  n3  is  weight,  speed  and  hydraulics  exponents,  respectively;  Combs'
            recommendations:  nl  -  1.0,  n2  =  0.6,  n3  --  3;  N  is  rotary  speed  (rpm),  Q  is flow rate
            (gal/min),  Pa  is  differential  pressure  (lb  gal -l  1000  ft-I),  R  is  penetration  rate  (ft/h),
            R0  is  shale  drillability  with  sharp  bit  at  zero  differential  pressure  (ft/h),  T  is bit  wear
            index-equivalent  rotating index, and  W is weight on bit (in  1000 lb).
              According  to  Combs  (1968),  penetration  can  be  predicted  from  Eq.  6-3  with  a
            standard  deviation  of approximately  30%,  whereas  pore  pressure  can be  predicted with
            a standard deviation of about  1.0 lb/gal  equivalent pore pressure.
              In connection with computerized drilling control, Young (1968) expressed penetration
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