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130   SHALE SHAKERS AND DRILLING FLUID SYSTEMS



           Three points—d l6, d so, d 84—may be obtained from    Conductance, C, can be calculated where
        the potential separation curve (Figure 6-7). The      Q = V x A as follows:
        lower-case "d" designates the potential separation
        curves as opposed to the upper-case "D" values of        C = K/l = V x ji/Ap = Q x n/(A x Ap)
        actual cut points, determined by measurements as
        previously discussed. The d 50 represents the mea-    where C = Conductance (darcy/cm)
        sured median opening equivalent diameter. This is            K = Permeability (darcy)
        the size where half (50%) of the apertures in the             1 = Screen thickness (cm)
        screen are smaller than this size (i.e., d 50 = 143          V = Velocity (cm/sec)
        microns). The d 16 represents the potential size             |i = Fluid viscosity (centipoise)
        where 16% of the apertures in the screen are smaller        Ap = Pressure drop across screen (atm)
        than this size (i.e., d, 6 = 113 microns). The d 84 rep-     Q = Volume flow rate (cmVsec)
                                                                                        2
        resents the potential size where 84% of the aper-            A = Screen area (cm )
        tures in the screen are smaller than this size (i.e.,
        d 84 = 154 microns).                                     Higher conductances indicates that for a given
           The d 16, d 50, and d 84 values for the separation  pressure drop across the screen, more fluid is able
        potential curve for most oil field screens are shown  to pass through the screen. Conductance for a
        in Table 6-8.                                         screen can be calculated by the equations reported
                                                              in API RP 13E, 3rd edition, May 1, 1995, Section
                                                              1.1. These equations are based on experimental
        Screen Conductance and Flow Capacity                  data using a water-glycerol mixture. Conductance
                                                              is measured experimentally using the follow-
           A screen that enables an extra-fine separation     ing equation, where 0.014375 is required for unit
        is useless in the drilling industry if it will not pass  compatibility:
        a high volume flow rate. The amount of fluid that
        a screen will process is dependent on the screen        C = 0.014375 x Q x |j/(A x Ap)
        construction, as well as solids conveyance, solids
        loading, pool depth, deck motion and acceleration,    where Q = Volume flow rate (gpm)
        drilling fluid properties, and screen blinding. Al-          )j, = Fluid viscosity (centipoise)
        though it is difficult to calculate the expected fluid       A = Screen area (in. )
                                                                                        2
        processing capacity of a shaker, screens can be             Ap = Pressure drop across screen (lb/in. )
                                                                                                          2
        ranked according to their ability to transmit fluid.
          Screen conductance is a measure of the ease           Most screens used by the drilling industry con-
        that fluid flows through a screen cloth. It is analo-  sist of one or two fine screening cloths in combi-
        gous to permeability per unit thickness of the        nation with a coarse backing cloth. The conduc-
        screen, C = k(darcy)/l(mm). To calculate the flow     tance of these screens can be calculated as follows:
        capacity through a porous medium, Darcy's law
        is used as follows:
                                                                     1/Ct = 1/C,+ 1/C 2 + 1/C 3 ...
                                                              where C, = Conductance of first screen
                                                                         (kilodarcy/mm)
                                                                    C 2 = Conductance of second screen
                                                                         (kilodarcy/mm)
                                                                    C 3 = Conductance of third screen
                                                                         (kilodarcy/mm)
                                                                The conductance of commonly used oil field
                                                              screens and backing cloths is shown in Table 6-8.
                                                              The conductance of common oil field screens in
                                                              the later section on Screen Panel Technology may
                                                              be calculated using the above equation in conjunc-
                                                              tion with Table 6-8.

                                                              Non-Blanked Area

                                                                Continuous cloth screens present all available
                          FIGURE 6-7                          screen area to the drilling fluid to remove solids.
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