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Chapter 6  a n a ly z e   S tag e        123































                                 Figure­6.1  Pareto approach to setup reduction.

                           after they have been handed to the customer, then the total cycle time is
                           reduced. The serial activities of payment and cooking are converted to parallel
                           activities, reducing the overall cycle time.
                             There are some internal steps that cannot be done while the process is opera-
                           tional. Efforts should concentrate on the time required to complete the steps
                           that delay the process. Here, it is necessary to understand which activities are
                           on the critical path, as determined using the Gantt chart discussed in Part 3. If
                           activity times not on the critical path are decreased, there is no subsequent

                           reduction in total process time.
                             Adjustments can be reduced through effective process control. Statistical
                           process control charts and designed experiments may be used to understand
                           the causes of process variations that precede the adjustment. These causes then
                           can be eliminated or controlled.


                             PRojeCt exAmPle:­Value-­Stream­Analysis

                             Referring to the  as- is (i.e., current state) process map for order processing shown
                             in Figure 5.1, many of the steps were initially considered business  value- added
                             (BVa), two steps were considered  non- value- added, and five steps were consid-
                             ered  value- added.
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