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CASE STUDY      441



                    recycled materials. The plant recycled over 107 million pounds of solid waste each
                    year. Of the total, metal-stamping scrap comprises over 90 percent.
                      Table 34.3 displays the major solid wastes not currently recycled by the plant,
                    segmented by the percentage of total waste (in pounds). As shown in the table, the
                    plant disposed of an estimated 1,463,280 lb (732 tons) of solid waste at the landfill
                    each year. The table also shows that general trash (including food waste), which is
                    nonrecyclable, comprises about 52 percent of the total landfilled waste. Floor block
                    (15 percent) and polypropylene (11 percent) were the next two largest nonrecycled
                    waste components.
                      Table 34.4 displays the major annual waste streams at the plant that are potentially
                    recyclable in terms of annual weight (pounds). This information is useful because
                    recycling vendors usually pay for recyclables based on weight. If these materials can










            TABLE 34.3      ANNUAL WASTE STREAM NONRECYCLED MATERIALS FOR AUTOMOTIVE
            CASE STUDY

                                 YEAR 2000      YEAR 2001         AVERAGE          AVERAGE
            MATERIAL             (TONS)         (TONS)            (TONS/YEAR)      (LB/YEAR)      TOTAL (%)

            Trash (including      449.44         318.64             384.04           768,080       52.490
            food waste)

            Floor block           155.96          66.39             111.18           222,350       15.195

            Polypropylene           82.03         82.47              82.25           164,500       11.242
            Yard trash*                           59.26              59.26           118,520         8.100

            Debris*                               42.99              42.99            85,980         5.876
            Diesel soil and                       28.05              28.05            56,100         3.834
            absorbents*
            Oily rags               23.96          3.76              13.86            27,720         1.894

            Oily basement                          7.00                7.00           14,000         0.957
            sump sludge*
            Grease †                 1.51                              1.51            3,020         0.206

            Oil filters               0.88          0.83                0.86            1,710         0.117
            Crushed lamps            0.30          0.60                0.45              900         0.062

            Other/special            0.20                              0.20              400         0.027
            waste †
            Total                                                                  1,463,280         100

            *Handled by specialized waste hauler
            † Hazardous waste
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