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Managing the TPM journey 169
1 TPM IMPROVEMENT ZONE AUDITlREVIEW I
Milestone: Introduction Level: 1A
Department: Zone:
Auditors: Date:
Review point Assessment Evidence
-
Score No
Is a TPM board in place for each 5 3 = up to date
improvement zone? 4 = improved
~
Safety procedures defined 5 3 = used
5 = improved
Workplace initial clean (CAN DO Step 1) 5 CAN DO audit
results
Equipment initial clean 5 5 = maintained
Cross-shift supervisor prioritization 5 3 = agreed
Identification of frequent problems (6 losses) 5 3 = recorded
and root causes 5 = improvement
-
PLChomputer software back-up 5 3 = available
Equipment description (sketch, critical 5 3 = acceptable
areas, parameters. process flow chart) 5 = understood
Checkpoints (e.g. pressure, temperature, 5 3 = available
RMP) and preventive maintenance schedule
Problem register in place recording 5 3 = recording up to
equipment history, including identification date
of accelerated deterioration 5 = reduction in
stoppages
TOTAL I 50
Minimum score 30 = level 1A, 40 = level 1B
Rating based on procedureskystems which are:
1 Not in place, with no plans to address 4 Well defined, executed and understood
2 Weakldeficient 5 Well defined, with a track record of
continuous improvement
3 Able to meet departmentaUplant goals with
plans to improve
Figure 8.5 First-level bottom-up audit criteria