Page 205 - TPM A Route to World-Class Performance

182 TPM-A Route to World-Class Performance

Goal Process
4-
Equipment Formalize Standardize Transform Optimize
effectiveness
4
Autonomous Define Raise Practise Autonomous
maintenance awareness with support activity
Skill Standardize Improve Transfer Systemize 4
development skills
A planned
maintenance Restore Simplify Stabilize Extend 4
system
Define Design Refine Improve 4-
management

Figure 9.1 Early equipment management: linking the five goals of TPM

the importance of getting the design right first time, not just for intrinsic
reliability but also for fitness for purpose, operability and maintainability -
and also, of course, safety and environmental issues.
As outlined in the following sections, there are three major TPM (D)
techniques which promote close collaboration between the three essential
partners:

0 Objective testing
0 Milestone management
0 Knowledge base management

Equipment and product ‘design for manufacture’

TPM (D) milestone TPM (D) TPM (D) Objective
management Knowledge base testing of new ideas
technology I
Operational weaknesses I Alternative
I process/options I

Figure 9.2 Early equipment management: framework for maintenance prevention

9.1 Objective testing
This is technology/process design-oriented and requires a search for new
ideas using:
Intrinsic reliability Repeatability of optimum conditions; simple
construction; simple installation