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P. 105

The Practical Pumping Handbook


        5.3.3.3  Bearings
        In the  conventional  end  suction process pumps,  there  are two factors in
        the  bearing that can be readily evaluated.

        The  Size  (shaft  diameter)  and  Series  (width)  of the  bearing  are  directly
        related  to  the  load  carrying  capability  (LCC)  of  that  bearing.  An
        increase  of  one  Series  of  the  bearing  will  represent  an  increase  of
        approximately  50%  in  the  LCC  of the  bearing.  An  increase  of one  Size
       will  allow  an  increase  of  approximately  15%  in  the  load  carrying
        capability of the  bearing.  Specific values can  be identified in the  bearing
        manufacturer's  engineering data.  The  larger bearings will last longer.

       When  one  Bidder  has  one  size  smaller  bearing  than  the  others  on  both
        the  radial  and  the  thrust  side,  an  assessment  of one  set  of bearings  per
       year will be made  at the  cost of one  set of bearings.

        5.3.3.4  Lubricant protection
        The  L-10  life  formula  for  bearings  includes  a  Life  Adjustment  Factor
       which  considers  the  effectiveness  of  the  lubricant.  Consequently,
       whichever lubricant is used, it must  be protected  against contamination.
       While  many  pumps  still  standardize  on  the  use  of  lip  seals  in  their
        bearing housings,  most  quality pump  manufacturers  offer  (at least as an
        optional  extra)  bearing  isolators  in  the  housing.  These  isolators  offer
        protection  to  the  lubricant  which  is  not  available  from  Lip  Seals.  Any
        Bidder  that  does  not  offer  isolators  can  be  assessed  the  cost  of one  set
        of bearings.

        5.3.3.5  Rotational  speed
       From  the  same  formula,  it  can  be  seen  that  the  life  of  the  bearing  is
       inversely  related  to  the  rotational  speed  (N)  of the  pump.  Any  Bidder
       operating  the  pump  at the  higher speed,  can  also be assessed the cost of
       one  set of bearings.

        5.3.3.6  Shaft slenderness  ratio
       The  Shaft  Slenderness  Ratio  is  a  simple  formula  used  to  identify  the
       strength  of the  overhung  shaft  on  a  centrifugal  pump.  In  this  formula,
       the  distance  (D)  from  the  centcrlines  of  the  impeller  and  the  closest
       bearing to that impeller is compared  to  the  effective  diameter  (L) of the
       shaft at the  face of the  stuffing box.
       A  low value  of the  Shaft  Slenderness  Ratio  will minimize  the  possibility
       of deflection  and  bending,  and  the  amplitude  of any vibration  that  may
       take  place.  As  a  high  vibration  level  and  excessive  shaft  deflection  both
       contribute  to  premature  to  premature  seal  and  bearing  failure,  a  more
       severe  evaluation  assessment  would  be  appropriate  if  the  pump  is  in



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