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The  Practical  Pumping  Handbook             ..................


       An  audible  alarm  may  be  designed  into  the  system  to  alert  Operations
        of the  changed  condition.
        In  a  high  pressure  Barrier  fluid  system,  the  higher  pressure  in  the
        Barrier  System  creates  a  completely  new  environment  for  the  inboard
        seal. Both inboard  and outboard  seals can now be cooled and lubricated
        by the  barrier  fluid.  In  this  condition,  a minute  amount  of barrier fluid
        will  migrate  into  the  process  through  the  inboard  seal,  so  the  barrier
        fluid  must  be  compatible  with  the  process.  This  condition  should  also
        be alarmed.

        To  further  the  drive  towards  zero  emissions,  the  Seal  industry  has
        developed  Gas Barrier sealing which  uses an inert  gas, such  as nitrogen,
        to act in place of the  Liquid  Barrier System.
        This  requires  a special face design  on  the  outer  set of faces to  ensure  its
        ability  to  run  without  liquid  lubrication.  In  addition  to  ensuring  zero
        product  leakage,  these  Gas  Seals  also  guarantee  that  the  pumped
        product will not  be contaminated  by any barrier fluid.
        Whether  using  a  liquid  or  gas  barrier  system,  that  system  must  be
        dedicated  to  the  specific seal, and  alarmed  in such  a way that any failure
        of  the  inner  set  of  faces  can  be  immediately  recognized  for  the
        appropriate  action.



      6.5  The seal  chamber

        Traditionally,  the  radial clearance  between  the  shaft and  stuffing box on
        the  average  process  pump  was  sized  to  accommodate  the  3/8  inch
        square  section  packing.  This  resulted  in  a  l S/8  inch  diameter  shaft
        running in a 23/8  inch  bore  stuffing  box.
        When  a  mechanical  seal  was  introduced  into  this  area,  the  minimal
        annular  space  left  available  was  considered  inadequate  for  reliable
        operation  of the  seal and  contributed  to  a high incidence  of seal failure.
        Consequently,  the  radial  clearance  between  the  shaft  and  the  bore  of
        the  stuffing  box was  increased  to,  at  least,  7/8  inch.  This  has proved  to
        be extremely beneficial in ensuring seal reliability.
        By  enlarging  the  bore  of  the  Stuffing  Box,  the  problem  identified  as
        seal  rub  was  eliminated.  This  is  a  condition  where  shaft  deflection
        causes  the  mechanical  seal  to  contact  the  bore  of  the  stuffing  box,
        resulting in premature  seal failure.
       Also,  the  larger volume  of the  Seal  Chamber  increased  the  quantity  of
        liquid  around  the  mechanical  seal.  This  permits  greater heat  dissipation
        and allows the  seal to  operate in a cooler environment.


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