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P. 229

The Practical Pumping Handbook


      12.7  Inspection    checks

      12.7.1  The  back cover
        The  integral  parts  of the  back  cover  and  stuffing  box  (or  seal chamber)
        should  be inspected  for  all pitting  and wear  damage  as well  as for cracks
        or  excessive  corrosion  or  erosion  damage.  If localized  wear,  pitting  or
        grooving  is  greater  than  0.125  inches  deep,  the  cover  should  be
        replaced  or  repaired.  Any  irregularities  in  the  gasket  seating  surfaces
        should  be  cleaned  up.
        If  frequent  seal  failures  are  being  experienced,  a  sound  Reliability
        Strategy would  consider  replacing  a traditional  stuffing  box with  a large
        bore  seal chamber  as they have  been  proved  to  assist in  the  reliability of
        mechanical  seals in process  pumps.

      12.7.2  The frame  adapter
        This  should  be  inspected  for  cracks  and  evidence  of excessive  corrosion
        damage.


      12.7.3  The bearing  housing
        The  bearing  housing  should  also  be  inspected  for  cracks  and  evidence
        of  excessive  corrosion  damage.  The  inside  surfaces  of  the  housing
        should  be  cleared  of  all  loose  material  such  as  rust,  scale  and  other
        debris.  All lubrication  passages  should  be  cleared.  In  addition,  the radial
        fit on  the  bore  of the  radial  bearing  must  also  be  checked  to  ensure  that
        it is still within  the  appropriate  tolerances.  This  also  applies  to  the  bore
        fit of the  thrust  bearing  in the  bearing  cap.
        A  widely  used  upgrade  is  to  replace  the  constant  level  oiler  with  a
        bullseye  type  of  oil  sight  glass.  An  oil  mist  system  as  discussed  in
        Chapter  7 would  be  considered  a sound  Reliability Strategy.

      12.7.4  Lip seals
        If a lip  seal  is  removed,  a  sound  Reliability  Strategy will  require  that  it,
        and  the  flinger,  be  discarded  and-  when  the  pump  is  reassembled-
        they be  replaced  with  a suitable  bearing isolator.  If the  isolator is already
        in  place,  it  can  be  stored  for  reinstallation  when  the  pump  is
        reassembled.


      12.7.5  The shaft
        Both  the  shaft  and  the  sleeve  (if fitted)  must  be  inspected  for  grooves
        and  pitting  damage.  All  dimensions  must  be  within  tolerances,
        especially the  beating  fits.  The  shaft must  also have  a run-out  within the
        usual  tolerance  of 0.002  inches.



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