Page 163 - The Tribology Handbook
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Belt drives                                         B1





                 PULLEY DESIGN

                 Table 1.2  Wedge, Vee and Vee-ribbed pulley       Flat belt pulley crowning requirements
                 groove dimensions (mm)
                                                                  Both  pulleys  should  be  crowned.  If one pulley  is flat  the
                                                                  crown of the other should be increased by 50%. A similar
                                                                  increase should also be applied when the shafts are vertical
                                                                  or when  the centre distance is short.
                  7.-                                               Further information IS0 100, DIN 11 1
                  d
                   I                                                  I





                          lP     b,,"   hi,"    e
                 Z       8.5    2.08    7. 1   12      8
                 A      11      3.3     8.7    15      12.5
                 B      14      4.2     10.8   19      17                                                    d
                 C      n9      5.7     141.3   25.5   24
                 D      27      8.1     19.9   37      29
                 SPZ     8.5    2       9      12      8
                 §PA    11      2.8     11     15      10
                 SPB    14      3.5     141-   19      12.5
                 SPC    19      4.8     19     25.5    17
                 J             -0.38*   2.18    2.34    I .8
                  L            -0.74    5.39    4.70   3.3
                  M            -1.47    1 1.05   9.40   6.4         Avoid  flanges if possible.  If used, the corner must be
                                                                  undercut and b 3 1.2 W.
                 * For Vee-ribb,ed belts  the pitch line lies outside the pulley, and
                 the groove tips and roots are rounded.



                 Table 1.3  Vee and wedge groove angles a
                 related to pitch diameter (mm)

                        .?Z0      34"     36"      38"     40"
                 Z
                 s PZ             <80             >80                  1 .o
                 A               <I18            >118
                 §PA
                 B               <I90            >I90               E
                 SPB                                                E
                 C               >315            >315               c
                 SPC                                                   0.5
                 D                       <500    >500
                 J                                        >20
                 L                                        >76
                 M                                        >I80
                 Users  should not attempt to manufacture their own
                 synchronous pulleys.                                    0          200        400         600
                                                                                         d mm
                                                                   Figure  1.14  The amount  of  crowning  required  for
                                                                   flat belt pulleys
                 Surface finish

                 Standard recommendations for pulley drive face surface finish vary from  1.6 to 6.3 pm R, (R: from 6.3 to 25 pm). with  1.6
                 to 4 pm R, being most common.
                   Further information
                 IS0 254,  IS0 R468,  DIN 11 1, DIN 4768
                 and manufacturers'  catalogues
                                                             B1.9
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