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CHAPTER 3






                         Spray-on Coatings and


                          Linings for Renewal of



                               Potable Water Pipe


                                           Distributions









     3.1 Introduction
          Spray-on coatings and linings ∗  have been used to protect and renew
          pipelines and other infrastructure (tanks, reservoirs, clarifiers, pri-
          mary and secondary retention and treatment basins, pump stations,
          diversion boxes, manholes, and other structures) for decades.
          Shotcrete, an air-assisted spray-on lining method for cementitious
          products, was developed at the beginning of the twentieth century
          in Allentown, Pennsylvania, and became accepted as a construction
          method in 1910. Today, high-tech polymer coatings and composite
          lining methods are used to restore, protect, repair, and renew a wide
          range of pipelines and concrete, masonry, and steel structures.
             The principal objective of a coating or lining for potable water
          pipe application is to apply a monolithic layer that inhibits further
          deterioration. Type of deterioration is dependent upon pipeline infra-
          structure under consideration. In water pipes, it is characterized by
          tuberculation, scale buildup, and corrosion that can significantly
          reduce flow capability and water quality (see Fig. 3.1). In sanitary
          sewers, coatings and linings are effective at eliminating infiltration
          while providing containment. In corrosive sanitary sewer environ-
          ment, pipe crowns, pump stations, and manholes can lose an inch or
          more of concrete in less than a year. Coatings and linings can mitigate

          ∗ The distinction between coatings and linings is not clear so the terms are used
          interchangeably in practice.

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