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Section 4.5  True Stress–Strain Interpretation of Tension Test             145

                                                  2
                                               πd /4       d i
                                          ˜ ε = ln  i  = 2ln                          (4.20)
                                                  2
                                               πd /4       d
            It should be remembered that Eqs. 4.17 through 4.20 depend on the constant volume assumption and
            may be inaccurate unless the inelastic (plastic plus creep) strain is large compared with the elastic
            strain.
               True strains from Eq. 4.15 are somewhat smaller than the corresponding engineering strains.
            But once necking starts and Eq. 4.19 is employed with the rapidly decreasing values of A, the true
            strain may increase substantially beyond the engineering strain, as seen in Fig. 4.18.
            4.5.3 Limitations on True Stress–Strain Equations

            The ranges of applicability of the various equations for calculating engineering and true stresses
            and strains are summarized by Fig. 4.19. First, note that engineering stress and strain may always
            be determined from their definitions, Eqs. 4.1 and 4.2. True stress may always be obtained from
            Eq. 4.12 if areas are directly measured, as from diameters in round cross sections.
               Once necking starts at the engineering ultimate stress point, the engineering strain becomes
            merely an average over a region of nonuniform deformation. Hence, it does not represent the
            maximum strain and becomes unsuitable for calculating true stresses and strains. This situation
            requires that Eqs. 4.15 and 4.18 not be used beyond the ultimate point. Beyond this, true stresses
            and strains can be calculated only if the varying minimum cross-sectional area in the necked region
            is measured, as by measuring diameters for round specimens. Hence, only Eqs. 4.12 and 4.19 are
            available beyond the ultimate point where necking starts.
               In addition, Eq. 4.18 is limited by the constant volume assumption. Hence, this conversion
            to true stress is inaccurate at small strains, such as those below and around the yield stress. An


                            Yield
                                                   Necking
                       0         2x Yield                          Fracture
                                                    starts
                                                                           Strain

                                            σ = P/A i
                                            ε = ΔL/L i
                                            ~
                                            σ = P/A
                                 ~
                                 ε = ln(1 + ε)
                            ~            ~
                            σ = σ
                                         σ = σ (1 + ε)
                            ~ ε = ε              ~ ε = ln(A i /A)



            Figure 4.19 Use and limitations of various equations for stresses and strains from
            a tension test.
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