Page 177 - Mechanical Behavior of Materials
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178                          Chapter 4  Mechanical Testing: Tension Test and Other Basic Tests

                                 Table P4.4

                                 Force  Length Change     Force  Length Change
                                 P,kN       L,mm          P,kN      L,mm
                                  0        0              67.16     0.3944
                                 19.04     0.0794         67.75     0.6573
                                 38.53     0.1600         68.63     1.0951
                                 58.81     0.2505         69.43     1.5156
                                 65.63     0.2815         70.02     1.9534
                                 67.60     0.2952


            4.5  Stress–strain data are plotted in Fig. P4.5 for the initial portion of a tension test on AISI
                 4140 steel tempered at 538 C (1000 F). Note that data points A and B are labeled with their
                                              ◦
                                      ◦
                 stress–strain coordinates.
                   (a) Determine the elastic modulus E.
                   (b) If a bar of this material 100 mm long is strained to point A and then unloaded, what is
                      its length at point A and also after unloading?
                   (c) If a sample of this material is strained to point B and then unloaded, what is the plastic
                      (permanent) strain that remains after unloading?
                   (d) Repeat (b) where the bar is instead loaded to point B and then unloaded.

                         1400
                                                        B
                         1200
                                 A
                         1000         (0.00493, 1022)  (0.02156, 1193)
                        σ, Stress, MPa  800

                          600

                          400
                                                                 ο
                                                          o
                                            AISI 4140 Steel, 538 C (1000 F) Temper
                          200
                            0
                           0.000  0.005  0.010  0.015  0.020  0.025  0.030  0.035  0.040
                                                   ε, Strain


                                                Figure P4.5
            4.6  Engineering stress–strain data from a tension test on 6061-T6 aluminum are plotted in
                 Fig. P4.6, and representative data points are listed in Table P4.6. Curve 1 shows the initial
                 part of the data plotted at a sensitive strain scale, and Curve 2 shows all of the data to
                 fracture. The diameter before testing was 10 mm, and after fracture the minimum diameter
                 in the necked region was 8 mm. Determine the following: elastic modulus, 0.2% offset yield
                 strength, ultimate tensile strength, percent elongation, and percent reduction in area.
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