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506   CHAPTER 12 SIMULATION


                                     Figure 12.6 Flowchart for the Butler Inventory Simulation


                                                                  Set Model Parameters
                                                                 Gross Profit = €50 per unit
                                                                 Holding Cost = €15 per unit
                                                                Shortage Cost = €30 per unit

                                                                  Select a Replenishment
                                                                        Level, Q

                                                                    Generate Monthly
                                                                      Demand, D


                                          Next                Yes      Is D   Q ?  No
                                         Month


                                                         Sales = D                   Sales = Q



                                                     Gross Profit = €50D          Gross Profit = €50Q


                                                   Holding Cost = €15(Q – D)   Shortage Cost = €30(D – Q)


                                              Net Profit = Gross Profit – Holding Cost  Net Profit = Gross Profit – Shortage Cost




                                                                  Record Monthly Results


                                                        No             Is Month
                                                                        = 300 ?

                                                                           Yes
                                                                       Calculate
                                                                    Average Net Profit
                                                                      Service Level



                                       For the second month, suppose that a value of 111 is generated for monthly
                                     demand. Because demand is greater than the replenishment level, the right branch
                                     of the flowchart is followed. Sales are set equal to the replenishment level (100), and
                                     gross profit, shortage cost and net profit are calculated as follows:

                                                Gross profit ¼ 50Q ¼ 50ð100Þ¼ 5000
                                              Shortage cost ¼ 30ðD   QÞ¼ 30ð111   100Þ¼ 330
                                                  Net profit ¼ Gross profit   Shortage cost ¼ 5000   330 ¼ 4670
                                     The values of demand, sales, gross profit, holding cost, shortage cost and net profit
                                     are recorded for the second month. The second row of Table 12.8 summarizes the
                                     information generated in the second trial.




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