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                       242                       Applied Process Design for Chemical and Petrochemical Plants

                                                                               Heat transfer cements are quite useful for transferring the
                               nD o
                       Q  ia   U o     1T ap   T a 2              (10-265)
                                12                                           heat from an external tracing when attached outside of the
                         Table 10-45 presents types of insulation material. Foo 223  process pipe, Figures 10-167 and 10-168. To determine the
                                                                             number of heat transfer steam tracers, it is important to con-
                       gives insulation thermal conductivity, k, at 100°F mean as:
                                                                             tact the manufacturer of the heat transfer cement. The illus-
                                                                             trations here should be considered preliminary for
                           Calcium silicate   0.38 Btu/(hr)(ft)(F)
                                                                             approximating purposes. The information/data that follows is
                           Foam glass         0.40
                                                                             used with permission from Thermon  ®  Manufacturing
                           Mineral wool       0.28
                                                                             Co./Cellex Div. Except for specific conditions, most applica-
                                                                             tions represent the requirements to maintain a pipe (or vessel)
                                                                             system temperature, not to raise or lower the temperature.
























                       Figure 10-167. Tracer placement on pipe using heat transfer cement. (Used by permission: Bul T-109M ©1994. Thermon Manuifacturing
                                                                                                                   ®
                       Co./Cellex Div.)
                                                                      Table 10-45
                                                             Insulation Material and Thickness

                                                    Temp. Ranges, °F and Recommended Insulation Thicknesses, in.
                                                          Mineral Wool & Calcium Silicate                     Foam Glass

                           Pipe Size NPS    100—199     200—399     400—599     600—699     700—799     100—390    Up to 390
                                                                                                        normal     fire protn.
                                                                                                           1
                                                                                               1
                                                           1
                                1              1         1 / 2         2           2         2 / 2       1  / 2        3
                                1              1           1           2           2           1           1           3
                               1  / 2                    1 / 2                               2 / 2       1  / 2
                                2            1 / 2       1  / 2      2  / 2      2  / 2        3         1 / 2         3
                                                                       1
                                               1
                                                                                   1
                                                                                                           1
                                                           1
                                                                       1
                                                                                                           1
                                               1
                                3            1 / 2       1  / 2      2  / 2        3           3         1 / 2         3
                                                           1
                                               1
                                                           1
                                4            1 / 2       1  / 2      2  / 2        3           4         1 / 2         3
                                                                                                           1
                                                                       1
                                                                                                           1
                                               1
                                                           1
                                                                       1
                                6            1 / 2       1  / 2      2  / 2        3           4         1 / 2         3
                                                                       1
                                8              2           2         2 / 2         3           4           2           3
                                10             2           2         2  / 2        3           5           2           3
                                                                       1
                                12             2           2           3           3           5           2           3
                                                                                               1
                                14             2           2           3           4         5  / 2        2           3
                                16             2           2           3           4         5  / 2        2           3
                                                                                               1
                                18             2           2           3           4         5  / 2        2           3
                                                                                               1
                                                                                               1
                                20             2           2           3           4         5  / 2        2           3
                                24             2           2           3           4         5  / 2        2           3
                                                                                               1
                                30             2           2           3           4         5  / 2        2           3
                                                                                               1
                                36             2           2           3           4         5  / 2        2           3
                                                                                               1
                       Used by permission: Foo, K. W. Hydrocarbon Processing, V. 73, No. 1, ©1994. Gulf Publishing Company. All rights reserved.)
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