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                                                                           1-2 COLLECTING ENGINEERING DATA  5


                                       The wafers-from-lots example is called an enumerative study. A sample is used to make
                                   an inference to the population from which the sample is selected. The connector example is
                                   called an analytic study. A sample is used to make an inference to a conceptual (future)
                                   population. The statistical analyses are usually the same in both cases, but an analytic study
                                   clearly requires an assumption of stability. See Fig. 1-5, on page 4.



                 1-2   COLLECTING ENGINEERING DATA

                 1-2.1  Basic Principles

                                   In the previous section, we illustrated some simple methods for summarizing data. In the en-
                                   gineering environment, the data is almost always a sample that has been selected from some
                                   population. Three basic methods of collecting data are
                                          A retrospective study using historical data
                                          An observational study
                                          A designed experiment
                                   An effective data collection procedure can greatly simplify the analysis and lead to improved
                                   understanding of the population or process that is being studied. We now consider some ex-
                                   amples of these data collection methods.



                 1-2.2  Retrospective Study

                                   Montgomery, Peck, and  Vining (2001) describe an acetone-butyl alcohol distillation
                                   column for which concentration of acetone in the distillate or output product stream is an
                                   important variable. Factors that may affect the distillate are the reboil temperature, the con-
                                   densate temperature, and the reflux rate. Production personnel obtain and archive the
                                   following records:

                                          The concentration of acetone in an hourly test sample of output product
                                          The reboil temperature log, which is a plot of the reboil temperature over time
                                          The condenser temperature controller log
                                          The nominal reflux rate each hour
                                   The reflux rate should be held constant for this process. Consequently, production personnel
                                   change this very infrequently.
                                       A retrospective study would use either all or a sample of the historical process data
                                   archived over some period of time. The study objective might be to discover the relationships
                                   among the two temperatures and the reflux rate on the acetone concentration in the output
                                   product stream. However, this type of study presents some problems:
                                       1.  We may not be able to see the relationship between the reflux rate and acetone con-
                                          centration, because the reflux rate didn’t change much over the historical period.
                                       2.  The archived data on the two temperatures (which are recorded almost continu-
                                          ously) do not correspond perfectly to the acetone concentration measurements
                                          (which are made hourly). It may not be obvious how to construct an approximate
                                          correspondence.
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