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                                                                           1-2 COLLECTING ENGINEERING DATA  9


                           100

                          Acetone concentration  90








                            80
                                         10          20           30
                                         Observation number (hour)      Target                           Marbles
                         Figure 1-8  A time series plot of concentration provides  Figure 1-9 Deming’s funnel experiment.
                         more information than the dot diagram.




                                   or tampering. Adjustments should be applied only to compensate for a nonrandom shift in
                                   the process—then they can help. A computer simulation can be used to demonstrate the les-
                                   sons of the funnel experiment. Figure 1-10 displays a time plot of 100 measurements
                                   (denoted as y) from a process in which only random disturbances are present. The target
                                   value for the process is 10 units. The figure displays the data with and without adjustments
                                   that are applied to the process mean in an attempt to produce data closer to target. Each
                                   adjustment is equal and opposite to the deviation of the previous measurement from target.
                                   For example, when the measurement is 11 (one unit above target), the mean is reduced by
                                   one unit before the next measurement is generated. The overcontrol has increased the devia-
                                   tions from the target.
                                       Figure 1-11 displays the data without adjustment from Fig. 1-10, except that the measure-
                                   ments after observation number 50 are increased by two units to simulate the effect of a shift
                                   in the mean of the process. When there is a true shift in the mean of a process, an adjustment
                                   can be useful. Figure 1-11 also displays the data obtained when one adjustment (a decrease of




                                     16
                                     14

                                     12

                                     10
                                   y
                                      8

                                      6
                 Figure 1-10  Adjust-  4
                 ments applied to                                                      Without adjustment
                                      2
                 random disturbances                                                   With adjustment
                 overcontrol the process
                                      0
                 and increase the devia-  1  11    21     31    41    51     61    71    81     91
                 tions from the target.                          Observation number
   18   19   20   21   22   23   24   25   26   27   28