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Section 1-3/Mechanistic and Empirical Models     11


                       100
                            Upper control limit = 100.5                                                       Time
                       Acetone concentration  90         x = 91.50          Population                    population



                                                                               ?
                                                                                                           Future


                        80  Lower control limit = 82.54  1   1               Sample          Sample          ?

                           0    5     10    15    20    25    30            x , x ,…, x     x , x ,…, x
                                                                             1
                                                                                             1
                                                                               2
                                                                                               2
                                                                                                   n
                                                                                   n
                                     Observation number (hour)             Enumerative        Analytic
                                                                             study             study
                      FIGURE 1-13  A control chart for the chemical
                      process concentration data.                       FIGURE 1-14  Enumerative versus analytic study.
                     1-3  Mechanistic and Empirical Models
                                         Models play an important role in the analysis of nearly all engineering problems. Much of
                                         the formal education of engineers involves learning about the models relevant to speciic
                                         ields and the techniques for applying these models in problem formulation and solution. As
                                         a simple example, suppose that we are measuring the low of current in a thin copper wire.
                                         Our model for this phenomenon might be Ohm’s law:
                                                                   Current =  Voltage/Resistance
                                                                               or
                                                                                 /
                                                                            I =  E R                            (1-2)
                                         We call this type of model a mechanistic model because it is built from our underlying knowl-
                                         edge of the basic physical mechanism that relates these variables. However, if we performed
                                         this measurement process more than once, perhaps at different times, or even on different
                                         days, the observed current could differ slightly because of small changes or variations in fac-
                                         tors that are not completely controlled, such as changes in ambient temperature, luctuations
                                         in performance of the gauge, small impurities present at different locations in the wire, and
                                         drifts in the voltage source. Consequently, a more realistic model of the observed current
                                         might be
                                                                               /
                                                                          I =  E R + e                          (1-3)
                          Mechanistic and   where e is a term added to the model to account for the fact that the observed values of current
                         Empirical Models  low do not perfectly conform to the mechanistic model. We can think of e as a term that includes
                                         the effects of all unmodeled sources of variability that affect this system.
                                            Sometimes engineers work with problems for which no simple or well-understood
                                         mechanistic model explains the phenomenon. For instance, suppose that we are interested
                                                                                                                  is
                                         in the number average molecular weight (M n ) of a polymer. Now we know that M n
                                         related to the viscosity of the material (V), and it also depends on the amount of catalyst
                                         (C) and the temperature (T) in the polymerization reactor when the material is manufac-
                                         tured. The relationship between M  and these variables is
                                                                      n
                                                                              (
                                                                                   ,
                                                                                ,
                                                                        M n =  f V C T)                         (1-4)
                                         say, where the form of the function f is unknown. Perhaps a working model could be developed
                                         from a irst-order Taylor series expansion, which would produce a model of the form
                                                                                         T
                                                                    M n = β + β 1 V + β 2 C + β 3               (1-5)
                                                                          0
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