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The Background of Fatigue Limit Ratio of  Torsional Fatigue to Rotating Bending Fatigue in ...   293

                                T  Axial direction              ?  Axial direction
                                S45CVension)

                 c
                 .-
                 S  30
                 c
                 v)
                 9  20
                 c
                 v)
                 g  10
                 2
                     0
                        12345678910
                         Axial line number n             Axial line number n
                             (a) S45C                       (b) SC450

                              Fig5 Local strains in tensile test ( E  = 12%)



             Figure 5 shows local strains at  Eg =12%, which are calculated from the elongation of one
           hundred axial grid lines (initial length of  around 2011 m).  The ordinate (~,,,~~=1.5 E  ) is the
           maximum local shear strain in tension. The abscissa is the location number for grid lines. That
           is, the abscissa is the axial line number n shown in Fig3 and 4.  The local strains of ten axial
           grid lines are plotted in Fig.5. Each horizontal line indicates the average of one hundred values
           for maximum local shear strains, which approximately coincides with the applied macroscopic
           strain (7,,=1.5  x 12=18%). The local strains are not uniform.  That is,  there  exist various
           local  strains,  which  are  from  several  percent  to  some thirty  percent,  although  the  applied
           macroscopic shear strain is 18%. As can be seen in Fig.5,  local strains in the tensile test are not
           uniform but the strain concentration due to the banded structure is small.


           Local shear strain in torsional static test

           Figures 6 and 7 show the changes of surface state in the torsional test of  both materials. It is
           recognized  that  square  grids  are  deformed  into  nearly  lozenge-shaped  grids  due  to  the
           distortion caused by torsion. Deformation of each grid is not uniform and circumferential lines
           are not straight. Especially in S45C steel, there is a large difference between the deformations
           of femte band and those of pearlite band. That is, as in the case of deformation of an elastic
           body  sandwiched between  two  rigid  bodies,  the  strain concentrates within  the  ferrite band
           sandwiched between two pearlite bands.
              Figure 8 shows the electron micrographs of the surface state of the specimens having the
           fine grid lines drawn with a diamond needle. In SC450 steel, circumferential lines are almost
           straight. In S45C steel, however, those  are not straight and deformation of  each grid is not
           uniform. There is a large difference between the deformation in ferrite band (gray portion) and
           pearlite band (white portion).
             Figure 9 shows one hundred values of  the local shear strain measured at an overall shear
           strain of  rg=18%, which are calculated by the same method as that used in the tensile static
           test. The  local strains  in  torsion are  not  uniform  in  both  materials,  and there  exist various
           values of  local  strains, which  are from several  percent to  some forty percent, although the
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