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Influence of Defects on Fatigue Life of Aluminium Pressure Diecastings   309





























         Fig. 7.  Fatigue test sample based on the ASTM Standard E 466 [16].


           Two tensile tests were performed  in both sets of samples in order to determine the main
         mechanical properties of the AS9U3  aluminium alloy. The geometry of the  sample for the
         tensile test was modified in accordance with Standard E 8M-89b [17]. A constant cross section
         of  10 mm  and 3  mm  thickness was adopted. The mechanical properties obtained were very
         similar for acceptable and unacceptable samples. Considering this, the values indicated on Tab.
         3  represent the medium value obtained from the 4 tensile tests performed in both acceptable
         and unacceptable samples. These values are similar with the ones specified by  the  Standard
         (NF A57-703)  [8]  (see  Tab. 2), which  can be  the  result  of  the  natural defects presence in
         pressure diecastings. Density values, obtained from three samples of each set, are also lower
         due to the presence of micropores in the components and due to the slight difference in the
         alloy chemical composition. This table also includes the hardness values, which are equal for
         both sets of samples.


         Table 3.  Measured properties of the aluminium alloy AS9U3 (NF A57-703).

                                  Main Properties    Value
                                    or (MPa)          204
                                      ~30.2 (MPa)     148
                                     E (GPa)           64
                                  Elongation (%)       1
                                  Density (g/cc)
                              AcceptableNnacceptable   2.7012.72
                                  Hardness (HB)        93
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