Page 219 - Chemical Process Equipment - Selection and Design
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8.6. TYPES  OF  HEAT  EXCHANGERS  189

           TABLE 8.9.  Equiations for Heat Transfer Coefficients of Natural Convection
           Vertical plates and cylinders, length L


              hL/k=0.13X:/3,   turbulent,  109.cXL< IO”
                h=0.19(~?~tt)’/~, for air,  At in “F, h in Btu/(hr)(sqft)(”F)
              h~/k=0.59~:/~, laminar.  1o4<x,< 10’
                h= 0.29(At/L)”4,  for air,  L in ft

           Single horizontal cylinder, diameter Do



              hD,/k=  0.53Xr,   IO3 < X,  < IO’
                 h=0.18(At)7/3, for air,  109<XD
                 h = 0.27(At/D,)”4,   IO4 < X,  < IO9

           Horizontal plates, irectangular, L the smaller dimension




           Heated plates facing up or cooled facing down
             hL/k=O.14Xi”,   2(107)<XL<3~10’0),  turbulent
                h = 0.22(At)”3,   for ais
              hL/k= O.54Xlf4,  lQs<XL <2(107),  laminar
                h = 0.27(At/L)’”
           Heated plates facling down, oh cooled facing up

             hL/k= 0.27X:/4,   3(105) <Xi  <3(10’’),   laminar
                h= 0.12iAt/L)1/4,  for air
           Combined convection and radiation coefficients, h, + h, for horizontal steel or insulated pipes in a room at 80°F


             Nominal                           (At),, Temperature Difference (“F) from Surface to Room
             Pipe Dia
               [in.)    50   100   150   200   250   300   400   500   600   700   800   900   1000   1100   1200
                                                                                                  ~     ~
                                                                ~     ~     ~~   ~
               1  -
               2       2.12   2.48   2.76   3.10   3.41   3.75   4.47   5.30   6.21   7.25   8.40   9.73   11.20   12.81   14.65
               1       2.03   2.38   2.65   2.98   3.29   3.62   4.33   5.16   6.07   7.11   8.25   9.57   11.04   12.65   14.48
               2       1.93   2.27   2.52   2.85   3.14   3.47   4.18   4.99   5.89   6.92   8.07   9.38   10.85   12.46   14.28
               4       1.84   2.16   2.41   2.72   3.01   3.33   4.02   4.83   5.72   6.75   7.89   9.21   10.66   12.27   14.09
               8       1.76   2.06   2.29   2.60   2.89   3.20   3.88   4.68   5.57   6.60   7.73   9.05   10.50   12.10   13.93
               12      1.71   2.01   2.24   2.54   2.82   3.13   3.83   4.61   5.50   6.52   7.65   8.96   10.42   12.03   13.84
              24       1.64   1.93   2.15   2.45   2.72   3.03   3.70   4.48   5.37   6.39   7.52   8.83   10.28   11.90   13.70
                  ~____
             (McAdams, Heat  Transmission, McGraw-Hill, New York,  1954).
           because  of  their  importance,  but  also  because  they  are  most   result  in  high  coefficients on  both  sides-several  times  those  of
           completely documented in the literature. Thus they can be designed   shell-and-tube equipment-and   fouling factors are low, of  the order
           with a degree of  confidence to fit into a process. The other types are   of  1-5  X lo-’  Btu/(hr)(sqft)(“F).  The  accessibility  of  the  heat
           largely proprietary  and for the most part must be process designed   exchange surface for cleaning makes them particularly suitable for
           by their manufacturers.                             fouling services and where a high degree of sanitation is required, as
                                                               in  food  and  pharmaceutical processing.  Operating  pressures  and
               E-AND-FRAME EXCHANGERS                          temperatures  are limited by  the natures  of  the  available gasketing
                                                               materials, with usual maxima of  300 psig and 400°F.
           Plate-and-frame  exchangers are  assemblies of  pressed  Corrugated   Since plate-and-frame exchangers are made  by  comparatively
           plates on a  frame, as shown on Figure 8.8(a).  Gaskets in grooves   few  concerns,  most  process  design  information  about  them  is
           around theperiphery contain the fluids and direct the flows into and   proprietary but may be made available to serious enquirers. Friction
           out  of  the  spaces between  the  plates.  Hot  and  cold flows  are  on   factors  and  heat  transfer  coefficients vary  with  the  plate  spacing
           opposite sides of the plates. Figure 8.8(b) shows a few of  the many   and  the  kinds  of  corrugations;  a  few  data  are  cited  in  HEDH
           combinations  of  parallel  and  countercui-rent  flows  that  can  be   (1983, 3.7.4-3.7.5). Pumping costs per unit of  heat transfer are said
           maintained.  Close  spacing  and  the  presence  of  the  corrugations   to  be  lower  than  for  shell-and-tube equipment.  In  stainless steel
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