Page 126 - Chemical process engineering design and economics
P. 126

110                                                      Chapter 3


                        r^\                                     te










                       Flash Valve








                      Partial Condenser                   Partial Vaporizer



            Figure 3.3.1  Single-stage component separators.



                To illustrate the method of analysis, we will consider the  separation of pro-
            pane  from  methane,  obtained  from  natural gas.  Both  methane  and  propane  have
            fuel  and non-fuel  uses, but using these compounds as  fuels  dominates the market.
            Swearingen [21] describes a cryogenic process for recovering propane from a mix-
            ture  of methane  and propane  involving several  flashing  steps.  In one part of this
            process,  a  liquid  mixture  from  a  fractionator  flashes  across  a  valve  to  provide  a
            cold  liquid  stream for use  in a heat exchanger. When the pressure  drops, the  "hot
            liquid"  converts into a vapor-liquid stream.  The large enthalpy of vaporization is
            supplied by cooling the entire stream. The principle, cooling by evaporation, is the
            same as that employed to produce cooling water in a tower.
                The  objective  in  analyzing  these  units  is  to  calculate  the  temperature,  the
            composition,  and  the  flow  rates  of  the  vapor  and  liquid  exit  streams,  given  the
            properties of the entering streams. First, write the mole balances. For two compo-
            nents, we write two component balances and a mole  fraction  summation for each
            unknown stream as given by Equations 3.3.1 to 3.3.4 in Table 3.3.1. There are two
            phases  in  equilibrium  leaving  the  valve,  condenser  and  vaporizer,  although  the
            phases have not, as yet, been separated. A phase separator will separate the phases.
            For  a vaporizer, both component  and phase  separation occur  in the  same process
            unit. As stated before,  the first  numerical subscript is the line number and the sec-
            ond  the  component  number.  We  also  identify  the  phases  by  an  additional  sub-
            script,  V  for vapor  and  L  for liquid.  Because  we  are  assuming  equilibrium be-
            tween  the  vapor  and  liquid  for each component downstream  of the  valve,  we can




         Copyright © 2003 by Taylor & Francis Group LLC
   121   122   123   124   125   126   127   128   129   130   131